10-Q: Quarterly report [Sections 13 or 15(d)]
Published on
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended March 31, 2006
Commission file number 1-9447
KAISER ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
|
Delaware
|
94-3030279 | |
| (State of Incorporation) |
(I.R.S. Employer Identification No.) |
|
|
27422 PORTOLA PARKWAY, SUITE 350, FOOTHILL RANCH, CALIFORNIA (Address of principal executive offices) |
92610-2831 (Zip Code) |
|
Registrant’s telephone number, including area code:
(949) 614-1740
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months, and (2) has been subject to such filing
requirements for the past
90 days. Yes þ No o
Indicate by check mark whether the registrant is a large
accelerated filer, an accelerated filer, or a non-accelerated
filer. See definition of “accelerated filer and large
accelerated filer” in
Rule 12b-2 of the
Exchange Act. (Check one):
Large accelerated
filer o Accelerated
filer o Non-accelerated
filer þ
Indicate by check mark whether the registrant is a shell company
(as defined in
Rule 12b-2 of the
Exchange
Act). Yes o No þ
As of April 30, 2006, there were 79,671,531 shares of
the Common Stock of the registrant outstanding. The number of
outstanding shares of Common Stock may not be meaningful,
because as part of the registrant’s plan of reorganization
the equity interests of the Company’s existing stockholders
are expected to be cancelled without consideration.
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
PART I — FINANCIAL INFORMATION
| Item 1. | Financial Statements |
CONSOLIDATED BALANCE SHEETS
| March 31, | December 31, | |||||||||
| 2006 | 2005 | |||||||||
| (Unaudited) | ||||||||||
| (In millions of dollars) | ||||||||||
| ASSETS | ||||||||||
|
Current assets:
|
||||||||||
|
Cash and cash equivalents
|
$ | 38.5 | $ | 49.5 | ||||||
|
Receivables:
|
||||||||||
|
Trade, less allowance for doubtful receivables of $2.9 at both
periods
|
114.0 | 94.6 | ||||||||
|
Due from affiliate
|
8.0 | — | ||||||||
|
Other
|
7.0 | 6.9 | ||||||||
|
Inventories
|
137.6 | 115.3 | ||||||||
|
Prepaid expenses and other current assets
|
29.1 | 21.0 | ||||||||
|
Total current assets
|
334.2 | 287.3 | ||||||||
|
Investments in and advances to unconsolidated affiliate
|
15.5 | 12.6 | ||||||||
|
Property, plant, and equipment — net
|
233.8 | 223.4 | ||||||||
|
Personal injury-related insurance recoveries receivable
|
963.7 | 965.5 | ||||||||
|
Goodwill
|
11.4 | 11.4 | ||||||||
|
Other assets
|
43.1 | 38.7 | ||||||||
|
Total
|
$ | 1,601.7 | $ | 1,538.9 | ||||||
| LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT) | ||||||||||
|
Liabilities not subject to compromise —
|
||||||||||
|
Current liabilities:
|
||||||||||
|
Accounts payable
|
$ | 72.5 | $ | 51.4 | ||||||
|
Accrued interest
|
1.1 | 1.0 | ||||||||
|
Accrued salaries, wages, and related expenses
|
33.3 | 42.0 | ||||||||
|
Other accrued liabilities
|
69.0 | 55.2 | ||||||||
|
Payable to affiliate
|
15.5 | 14.8 | ||||||||
|
Long-term debt — current portion
|
1.1 | 1.1 | ||||||||
|
Discontinued operations’ current liabilities
|
2.2 | 2.1 | ||||||||
|
Total current liabilities
|
194.7 | 167.6 | ||||||||
|
Long-term liabilities
|
47.2 | 42.0 | ||||||||
|
Long-term debt
|
1.2 | 1.2 | ||||||||
|
Discontinued operations’ liabilities (liabilities subject
to compromise)
|
68.5 | 68.5 | ||||||||
| 311.6 | 279.3 | |||||||||
|
Liabilities subject to compromise
|
4,392.2 | 4,400.1 | ||||||||
|
Minority interests
|
.7 | .7 | ||||||||
|
Commitments and contingencies
|
||||||||||
|
Stockholders’ equity (deficit):
|
||||||||||
|
Common stock
|
.8 | .8 | ||||||||
|
Additional capital
|
538.0 | 538.0 | ||||||||
|
Accumulated deficit
|
(3,632.8 | ) | (3,671.2 | ) | ||||||
|
Accumulated other comprehensive income (loss)
|
(8.8 | ) | (8.8 | ) | ||||||
|
Total stockholders’ equity (deficit)
|
(3,102.8 | ) | (3,141.2 | ) | ||||||
|
Total
|
$ | 1,601.7 | $ | 1,538.9 | ||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
1
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
STATEMENTS OF CONSOLIDATED INCOME (LOSS)
| Quarter Ended | |||||||||
| March 31, | |||||||||
| 2006 | 2005 | ||||||||
| (Restated) | |||||||||
| (Unaudited) | |||||||||
| (In millions of dollars | |||||||||
| except share and per | |||||||||
| share amounts) | |||||||||
|
Net sales
|
$ | 336.3 | $ | 281.4 | |||||
|
Costs and expenses:
|
|||||||||
|
Cost of products sold
|
272.2 | 243.0 | |||||||
|
Depreciation and amortization
|
4.8 | 4.9 | |||||||
|
Selling, administrative, research and development, and general
|
15.3 | 12.2 | |||||||
|
Other operating charges
|
— | 6.2 | |||||||
|
Total costs and expenses
|
292.3 | 266.3 | |||||||
|
Operating income
|
44.0 | 15.1 | |||||||
|
Other income (expense):
|
|||||||||
|
Interest expense (excluding unrecorded contractual interest
expense of $23.7 for both quarters)
|
(.8 | ) | (2.1 | ) | |||||
|
Reorganization items
|
(6.4 | ) | (7.8 | ) | |||||
|
Other — net
|
1.3 | (.4 | ) | ||||||
|
Income before income taxes and discontinued operations
|
38.1 | 4.8 | |||||||
|
Provision for income taxes
|
(7.0 | ) | (2.4 | ) | |||||
|
Income from continuing operations
|
31.1 | 2.4 | |||||||
|
Income from discontinued operations, net of income taxes
|
7.3 | 10.6 | |||||||
|
Cumulative effect on years prior to 2005 of adopting accounting
for conditional asset retirement obligations
|
— | (4.7 | ) | ||||||
|
Net income
|
$ | 38.4 | $ | 8.3 | |||||
|
Earnings (loss) per share — Basic/ Diluted:
|
|||||||||
|
Income from continuing operations
|
$ | .39 | $ | .03 | |||||
|
Income from discontinued operations
|
$ | .09 | $ | .13 | |||||
|
Loss from cumulative effect on years prior to 2005 of adopting
accounting for conditional asset retirement obligations
|
$ | — | $ | (.06 | ) | ||||
|
Net income
|
$ | .48 | $ | .10 | |||||
|
Weighted average shares outstanding (000):
|
|||||||||
|
Basic/ Diluted
|
79,672 | 79,681 | |||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
2
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
STATEMENTS OF CONSOLIDATED STOCKHOLDERS’ EQUITY
(DEFICIT) AND
COMPREHENSIVE INCOME (LOSS)
For the Quarter Ended March 31, 2006
| Accumulated | |||||||||||||||||||||
| Other | |||||||||||||||||||||
| Common | Additional | Accumulated | Comprehensive | ||||||||||||||||||
| Stock | Capital | Deficit | Income (Loss) | Total | |||||||||||||||||
| (Unaudited) | |||||||||||||||||||||
| (In millions of dollars) | |||||||||||||||||||||
|
BALANCE, December 31, 2005
|
$ | .8 | $ | 538.0 | $ | (3,671.2 | ) | $ | (8.8 | ) | $ | (3,141.2 | ) | ||||||||
|
Net income (same as comprehensive income)
|
— | — | 38.4 | — | 38.4 | ||||||||||||||||
|
BALANCE, March 31, 2006
|
$ | .8 | $ | 538.0 | $ | (3,632.8 | ) | $ | (8.8 | ) | $ | (3,102.8 | ) | ||||||||
For the Quarter Ended March 31, 2005
(Restated)
| Accumulated | |||||||||||||||||||||
| Other | |||||||||||||||||||||
| Common | Additional | Accumulated | Comprehensive | ||||||||||||||||||
| Stock | Capital | Deficit | Income (Loss) | Total | |||||||||||||||||
| (Unaudited) | |||||||||||||||||||||
| (In millions of dollars) | |||||||||||||||||||||
|
BALANCE, December 31, 2004
|
$ | .8 | $ | 538.0 | $ | (2,917.5 | ) | $ | (5.5 | ) | $ | (2,384.2 | ) | ||||||||
|
Net income
|
— | — | 8.3 | — | 8.3 | ||||||||||||||||
|
Unrealized net increase in value of derivative instruments
arising during the period
|
— | — | — | (.3 | ) | (.3 | ) | ||||||||||||||
|
Reclassification adjustment for net realized losses on
derivative instruments included in net income
|
— | — | — | .2 | .2 | ||||||||||||||||
|
Comprehensive income (loss)
|
— | — | — | — | 8.2 | ||||||||||||||||
|
BALANCE, March 31, 2005
|
$ | .8 | $ | 538.0 | $ | (2,909.2 | ) | $ | (5.6 | ) | $ | (2,376.0 | ) | ||||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
3
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
STATEMENTS OF CONSOLIDATED CASH FLOWS
| Quarter Ended | ||||||||||
| March 31, | ||||||||||
| 2006 | 2005 | |||||||||
| (Restated) | ||||||||||
| (Unaudited) | ||||||||||
| (In millions of | ||||||||||
| dollars) | ||||||||||
|
Cash flows from operating activities:
|
||||||||||
|
Net income
|
$ | 38.4 | $ | 8.3 | ||||||
|
Less net income from discontinued operations
|
7.3 | 10.6 | ||||||||
|
Net income (loss) from continuing operations
|
31.1 | (2.3 | ) | |||||||
|
Adjustments to reconcile net loss from continuing operations to
net cash used by continuing operations:
|
||||||||||
|
Depreciation and amortization (including deferred financing
costs of $.8 and $1.7, respectively)
|
5.6 | 6.6 | ||||||||
|
Loss from cumulative effect on years prior to 2005 of adopting
accounting for conditional asset retirement obligations
|
— | 4.7 | ||||||||
|
Gain on sale of real estate
|
(1.6 | ) | — | |||||||
|
Equity in (income) loss of unconsolidated affiliate, net of
distributions
|
(2.9 | ) | 1.0 | |||||||
|
(Increase) decrease in trade and other receivables
|
(27.5 | ) | 2.8 | |||||||
|
Increase in inventories
|
(22.3 | ) | (.6 | ) | ||||||
|
(Increase) decrease in prepaid expenses and other current assets
|
(8.3 | ) | .5 | |||||||
|
Increase (decrease) in accounts payable and accrued interest
|
15.8 | (7.0 | ) | |||||||
|
Increase in other accrued liabilities
|
2.3 | 4.1 | ||||||||
|
Increase (decrease) in payable to affiliate
|
.7 | (2.1 | ) | |||||||
|
Increase (decrease) in accrued and deferred income taxes
|
2.6 | (.5 | ) | |||||||
|
Net cash impact of changes in long-term assets and liabilities
|
(4.7 | ) | (8.0 | ) | ||||||
|
Net cash used by discontinued operations
|
7.5 | (7.4 | ) | |||||||
|
Other
|
.1 | (.1 | ) | |||||||
|
Net cash used by operating activities
|
(1.6 | ) | (8.3 | ) | ||||||
|
Cash flows from investing activities:
|
||||||||||
|
Capital expenditures, net of accounts payable of $5.2 in 2006
|
(10.6 | ) | (3.8 | ) | ||||||
|
Net proceeds from sale of real estate
|
1.0 | — | ||||||||
|
Net cash used by investing activities
|
(9.6 | ) | (3.8 | ) | ||||||
|
Cash flows from financing activities:
|
||||||||||
|
Financing costs, primarily DIP Facility related
|
— | (3.3 | ) | |||||||
|
Decrease (increase) in restricted cash
|
.2 | (15.0 | ) | |||||||
|
Net cash used by discontinued operations: primarily increase in
restricted cash
|
— | (.5 | ) | |||||||
|
Net cash used by financing activities
|
.2 | (18.8 | ) | |||||||
|
Net decrease in cash and cash equivalents during the period
|
(11.0 | ) | (30.9 | ) | ||||||
|
Cash and cash equivalents at beginning of period
|
49.5 | 55.4 | ||||||||
|
Cash and cash equivalents at end of period
|
$ | 38.5 | $ | 24.5 | ||||||
|
Supplemental disclosure of cash flow information:
|
||||||||||
|
Interest paid, net of capitalized interest of $.4 and $.1
|
$ | — | $ | .4 | ||||||
|
Income taxes paid
|
$ | .4 | $ | 10.5 | ||||||
|
Less income taxes paid by discontinued operations
|
— | (8.7 | ) | |||||||
| $ | .4 | $ | 1.8 | |||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
4
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except prices and per share
amounts)
(Unaudited)
| 1. | Reorganization Proceedings |
Background. Kaiser Aluminum Corporation
(“Kaiser”, “KAC” or the
“Company”), its wholly owned subsidiary, Kaiser
Aluminum & Chemical Corporation (“KACC”), and
24 of KACC’s subsidiaries filed separate voluntary
petitions in the United States Bankruptcy Court for the District
of Delaware (the “Court”) for reorganization under
Chapter 11 of the United States Bankruptcy Code (the
“Code”); the Company, KACC and 15 of KACC’s
subsidiaries (the “Original Debtors”) filed in the
first quarter of 2002 and nine additional KACC subsidiaries (the
“Additional Debtors”) filed in the first quarter of
2003. In December 2005, four of the KACC subsidiaries were
dissolved pursuant to two separate plans of liquidation as more
fully discussed below. The Company, KACC and the remaining 20
KACC subsidiaries continue to manage their businesses in the
ordinary course as
debtors-in-possession
subject to the control and administration of the Court. The
Original Debtors and Additional Debtors are collectively
referred to herein as the “Debtors” and the
Chapter 11 proceedings of these entities are collectively
referred to herein as the “Cases” and the Company,
KACC and the remaining 20 KACC subsidiaries are collectively
referred to herein as the “Reorganizing Debtors.” For
purposes of this Report, the term “Filing Date” means,
with respect to any particular Debtor, the date on which such
Debtor filed its Case. None of KACC’s
non-U.S. joint
ventures were included in the Cases.
During the first quarter of 2002, the Original Debtors filed
separate voluntary petitions for reorganization. The wholly
owned subsidiaries of KACC included in such filings were: Kaiser
Bellwood Corporation (“Bellwood”), Kaiser Aluminium
International, Inc. (“KAII”), Kaiser Aluminum
Technical Services, Inc. (“KATSI”), Kaiser Alumina
Australia Corporation (“KAAC”) (and its wholly owned
subsidiary, Kaiser Finance Corporation (“KFC”)) and
ten other entities with limited balances or activities.
The Original Debtors found it necessary to file the Cases
primarily because of liquidity and cash flow problems of the
Company and its subsidiaries that arose in late 2001 and early
2002. The Company was facing significant near-term debt
maturities at a time of unusually weak aluminum industry
business conditions, depressed aluminum prices and a broad
economic slowdown that was further exacerbated by the events of
September 11, 2001. In addition, the Company had become
increasingly burdened by asbestos litigation and growing legacy
obligations for retiree medical and pension costs. The
confluence of these factors created the prospect of continuing
operating losses and negative cash flows, resulting in lower
credit ratings and an inability to access the capital markets.
On January 14, 2003, the Additional Debtors filed separate
voluntary petitions for reorganization. The wholly owned
subsidiaries included in such filings were: Kaiser Bauxite
Company (“KBC”), Kaiser Jamaica Corporation
(“KJC”), Alpart Jamaica Inc. (“AJI”), Kaiser
Aluminum & Chemical of Canada Limited
(“KACOCL”) and five other entities with limited
balances or activities. Ancillary proceedings in respect of
KACOCL and two Additional Debtors were also commenced in Canada
simultaneously with the January 14, 2003 filings.
The Cases filed by the Additional Debtors were commenced, among
other reasons, to protect the assets held by these Debtors
against possible statutory liens that might have arisen and been
enforced by the Pension Benefit Guaranty Corporation
(“PBGC”) primarily as a result of the Company’s
failure to meet a $17.0 accelerated funding requirement to its
salaried employee retirement plan in January 2003 (see
Note 10 for additional information regarding the
accelerated funding requirement). The filing of the Cases by the
Additional Debtors had no impact on the Company’s
day-to-day operations.
The outstanding principal of, and accrued interest on, all debt
of the Debtors became immediately due and payable upon
commencement of the Cases. However, the vast majority of the
claims in existence at the
5
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Filing Date (including claims for principal and accrued interest
and substantially all legal proceedings) are stayed
(deferred) during the pendency of the Cases. In connection
with the filing of the Debtors’ Cases, the Court, upon
motion by the Debtors, authorized the Debtors to pay or
otherwise honor certain unsecured pre- Filing Date claims,
including employee wages and benefits and customer claims in the
ordinary course of business, subject to certain limitations and
to continue using the Company’s existing cash management
systems. The Reorganizing Debtors also have the right to assume
or reject executory contracts existing prior to the Filing Date,
subject to Court approval and certain other limitations. In this
context, “assumption” means that the Reorganizing
Debtors agree to perform their obligations and cure certain
existing defaults under an executory contract and
“rejection” means that the Reorganizing Debtors are
relieved from their obligations to perform further under an
executory contract and are subject only to a claim for damages
for the breach thereof. Any claim for damages resulting from the
rejection of a pre-Filing Date executory contract is treated as
a general unsecured claim in the Cases.
Case Administration. Generally, pre-Filing Date claims,
including certain contingent or unliquidated claims, against the
Debtors will fall into two categories: secured and unsecured.
Under the Code, a creditor’s claim is treated as secured
only to the extent of the value of the collateral securing such
claim, with the balance of such claim being treated as
unsecured. Unsecured and partially secured claims do not accrue
interest after the Filing Date. A fully secured claim, however,
does accrue interest after the Filing Date until the amount due
and owing to the secured creditor, including interest accrued
after the Filing Date, is equal to the value of the collateral
securing such claim. The bar dates (established by the Court) by
which holders of pre-Filing Date claims against the Debtors
(other than asbestos-related personal injury claims) could file
their claims have passed. Any holder of a claim that was
required to file such claim by such bar date and did not do so
may be barred from asserting such claim against any of the
Debtors and, accordingly, may not be able to participate in any
distribution in any of the Cases on account of such claim. The
Company has not yet completed its analysis of all of the proofs
of claim to determine their validity. However, during the course
of the Cases, certain matters in respect of the claims have been
resolved. Material provisions in respect of claim settlements
are included in the accompanying financial statements and are
fully disclosed elsewhere herein. The bar dates do not apply to
asbestos-related personal injury claims, for which no bar date
has been set.
Two creditors’ committees, one representing the unsecured
creditors (the “UCC”) and the other representing the
asbestos claimants (the “ACC”), have been appointed as
official committees in the Cases and, in accordance with the
provisions of the Code, have the right to be heard on all
matters that come before the Court. In August 2003, the Court
approved the appointment of a committee of salaried retirees
(the “1114 Committee” and, together with the UCC and
the ACC, the “Committees”) with whom the Debtors
negotiated necessary changes, including the modification or
termination, of certain retiree benefits (such as medical and
insurance) under Section 1114 of the Code. The Committees,
together with the Court-appointed legal representatives for
(a) potential future asbestos claimants (the “Asbestos
Futures’ Representative”) and (b) potential
future silica and coal tar pitch volatile claimants (the
“Silica/ CTPV Futures’ Representative” and,
collectively with the Asbestos Futures” Representative, the
“Futures’ Representatives”), have played and will
continue to play important roles in the Cases and in the
negotiation of the terms of any plan or plans of reorganization.
The Debtors are required to bear certain costs and expenses for
the Committees and the Futures’ Representatives, including
those of their counsel and other advisors.
Commodity-related and Inactive Subsidiaries. As
previously disclosed, the Company generated net cash proceeds of
approximately $686.8 from the sale of its interests in and
related to Queensland Alumina Limited (“QAL”) and
Alumina Partners of Jamaica (“Alpart”). The
Company’s interests in and related to QAL were owned by
KAAC and KFC. The Company’s interests in and related to
Alpart were owned by AJI and KJC. Throughout 2005, the proceeds
were being held in separate escrow accounts pending distribution
to the creditors of AJI, KJC, KAAC and KFC (collectively the
“Liquidating Subsidiaries”) pursuant to certain
liquidating plans.
6
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
During November 2004, the Liquidating Subsidiaries filed
separate joint plans of liquidation and related disclosure
statements with the Court. Such plans, together with the
disclosure statements and all amendments filed thereto, are
referred to as the “Liquidating Plans.” In general,
the Liquidating Plans provided for the vast majority of the net
sale proceeds to be distributed to the PBGC and the holders of
KACC’s
97/8%
and
107/8
% Senior Notes (the “Senior Notes”) and
claims with priority status.
As previously disclosed in 2004, a group of holders (the
“Sub Note Group”) of KACC’s
123/4
% Senior Subordinated Notes (the “Sub
Notes”) formed an unofficial committee to represent all
holders of Sub Notes and retained its own legal counsel. The Sub
Note Group asserted that the Sub Note holders’ claims
against the subsidiary guarantors (and in particular the
Liquidating Subsidiaries) may not, as a technical matter, be
contractually subordinated to the claims of the holders of the
Senior Notes against the subsidiary guarantors (including AJI,
KJC, KAAC and KFC). A separate group that holds both Sub Notes
and Senior Notes made a similar assertion, but also, maintained
that a portion of the claims of holders of Senior Notes against
the subsidiary guarantors were contractually senior to the
claims of holders of Sub Notes against the subsidiary
guarantors. The effect of such positions, if ultimately
sustained, would be that the holders of Sub Notes would be on a
par with all or portion of the holders of the Senior Notes in
respect of proceeds from sales of the Company’s interests
in and related to the Liquidating Subsidiaries.
The Court ultimately approved the disclosure statements related
to the Liquidating Plans in February 2005. In April 2005, voting
results on the Liquidating Plans were filed with the Court by
the Debtors’ claims agent. Based on these results, the
Court determined that a sufficient volume of creditors (in
number and amount) had voted to accept the Liquidating Plans to
permit confirmation proceedings with respect to the Liquidating
Plans to go forward even though the filing by the claims agent
also indicated that holders of the Sub Notes, as a group, voted
not to accept the Liquidating Plans. Accordingly, the Court
conducted a series of evidentiary hearings to determine the
allocation of distributions among holders of the Senior Notes
and the Sub Notes. In connection with those proceedings, the
Court also determined that there could be an allocation to the
Parish of St. James, State of Louisiana, Solid Waste Revenue
Bonds (the “Revenue Bonds”) of up to $8.0 and ruled
against the position asserted by the separate group that holds
both Senior Notes and the Sub Notes.
On December 20, 2005, the Court confirmed the Liquidating
Plans (subject to certain modifications). Pursuant to the
Court’s order, the Liquidating Subsidiaries were authorized
to make partial cash distributions to certain of their
creditors, while reserving sufficient amounts for future
distributions until the Court resolved the contractual
subordination dispute among the creditors of these subsidiaries
and for the payment of administrative and priority claims and
trust expenses. The Court’s ruling did not resolve the
dispute between the holders of the Senior Notes and the holders
of the Sub Notes (more fully described below) regarding their
respective entitlement to certain of the proceeds from sale of
interests by the Liquidating Subsidiaries (the “Senior
Note-Sub Note Dispute”). However, as a result of the
Court’s approval, all restricted cash or other assets held
on behalf of or by the Liquidating Subsidiaries were transferred
to a trustee in accordance with the terms of the Liquidating
Plans. The trustee was then authorized to make partial cash
distributions after setting aside sufficient reserves for
amounts subject to the Senior Note-Sub Note Dispute
(approximately $213.0) and for the payment of administrative and
priority claims and trust expenses (approximately $40.0). After
such reserves, the partial distribution totaled approximately
$430.0, of which, pursuant to the Liquidating Plans,
approximately $196.0 was paid to the PBGC and $202.0 amount was
paid to the indenture trustees for the Senior Notes for
subsequent distribution to the holders of the Senior Notes. Of
the remaining partial distribution, approximately $21.0 was paid
to KACC and $11.0 was paid to the PBGC on behalf of KACC.
Partial distributions were made in late December 2005 and, in
connection with the effectiveness of the Liquidating Plans, the
Liquidating Subsidiaries were deemed to be dissolved and took
the actions necessary to dissolve and terminate their corporate
existence.
7
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
On December 22, 2005, the Court issued a decision in
connection with the Senior Note-Sub Note Dispute, finding
in favor of the Senior Notes. On January 10, 2006, the
Court held a hearing on a motion by the indenture trustee for
the Sub Notes to stay distribution of the amounts reserved under
the Liquidating Plans in respect of the Senior Note-Sub
Note Dispute pending appeals in respect of the Court’s
December 22, 2005 decision that the Sub Notes were
contractually subordinate to the Senior Notes in regard to
certain subsidiary guarantors (particularly the Liquidating
Subsidiaries) and that certain parties were not due certain
reimbursements. An agreement was reached at the hearing and
subsequently approved by Court order dated March 7, 2006,
authorizing the trustee to distribute the amounts reserved to
the indenture trustees for the Senior Notes and further
authorizing the indenture trustees to make distributions to
holders of the Senior Notes while such appeals proceed, in each
case subject to the terms and conditions stated in the order.
Based on the objections and pleadings filed by the Sub
Note Group and the group that holds Sub Notes and the
Senior Notes and the assumptions and estimates upon which the
Liquidating Plans are based, if the holders of Sub Notes were
ultimately to prevail on their appeal, the Liquidating Plans
indicated that it is possible that the holders of the Sub Notes
could receive between approximately $67.0 and approximately
$215.0 depending on whether the Sub Notes were determined to
rank on par with a portion or all of the Senior Notes.
Conversely, if the holders of the Senior Notes prevail on
appeal, then the holders of the Sub Notes will receive no
distributions under Liquidating Plans. The Company believes that
the intent of the indentures in respect of the Senior Notes and
the Sub Notes was to subordinate the claims of the Sub Note
holders in respect of the subsidiary guarantors (including the
Liquidating Subsidiaries) and that the Court’s ruling on
December 22, 2005, was correct. The Company cannot predict,
however, the ultimate resolution of the matters raised by the
Sub Note Group, or the other group, on appeal, when any
such resolution will occur, or what impact any such resolution
may have on the Company, the Cases or distributions to affected
note holders.
The distributions in respect of the Liquidating Plans also
settled substantially all amounts due between KACC and the
creditors of the Liquidating Subsidiaries pursuant to the
Intercompany Settlement Agreement (the “Intercompany
Agreement”) that went into affect in February 2005 other
than certain payments of alternative minimum tax paid by the
Company that it expects to recoup from the liquidating trust for
the KAAC and KFC joint plan of liquidation (the “KAAC/ KFC
Plan”) during the second half of 2006 in connection with a
2005 tax return (see Note 9). The Intercompany Agreement
also resolved substantially all pre- and post-petition
intercompany claims among the Debtors.
KBC is being dealt with in the KACC plan of reorganization as
more fully discussed below.
Entities Containing the Fabricated Products and Certain Other
Operations. Under the Code, claims of individual creditors
must generally be satisfied from the assets of the entity
against which that creditor has a lawful claim. The claims
against the entities containing the Fabricated products and
certain other operations have to be resolved from the available
assets of KACC, KACOCL, and Bellwood, which generally include
the fabricated products plants and their working capital, the
interests in and related to Anglesey Aluminium Limited
(“Anglesey”) and proceeds received by such entities
from the Liquidating Subsidiaries under the Intercompany
Agreement. Sixteen of the Reorganizing Debtors have no material
ongoing activities or operations and have no material assets or
liabilities other than intercompany claims (which were resolved
pursuant to the Intercompany Agreement). The Company has
previously disclosed that it believed that it is likely that
most of these entities will ultimately be merged out of
existence or dissolved in some manner.
In June 2005, KAC, KACC, Bellwood and KACOCL and 17 of
KACC’s subsidiaries (i.e., the Reorganizing Debtors) filed
a plan of reorganization and related disclosure statement with
the Court. Following an interim filing in August 2005, in
September 2005, the Reorganizing Debtors filed an amended plan
of reorganization (as modified, the “Kaiser Aluminum
Amended Plan”) and related amended disclosure
8
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
statements (the “Kaiser Aluminum Amended Disclosure
Statement”) with the Court. In December 2005, with the
consent of creditors and the Court, KBC was added to the Kaiser
Aluminum Amended Plan.
The Kaiser Aluminum Amended Plan, in general (subject to the
further conditions precedent as outlined below), resolves
substantially all pre-Filing Date liabilities of the Remaining
Debtors under a single joint plan of reorganization. In summary,
the Kaiser Aluminum Amended Plan provides for the following
principal elements:
| (a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration. | |
| (b) All post-petition and secured claims would either be assumed by the emerging entity or paid at emergence (see “Exit Cost” discussion below). | |
| (c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 10, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs are entitled to receive a contribution of 66.9% of the new common stock of the emerged entity. | |
| (d) The PBGC will receive a cash payment of $2.5 and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/ KFC Plan in claims of KFC against KACC, which the Company currently estimates will result in the PBGC receiving an additional 5.4% of the new common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 cash payment discussed above is in addition to the cash amounts the Company has already paid the PBGC (see Note 10) and that the PBGC has received and will receive from the Liquidating Subsidiaries under the Liquidating Plans. | |
| (e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and agreements with representatives of the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 in cash from KACC, (iii) 100% of the equity in a KACC subsidiary whose sole asset will be a piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to be issued as per (f) below in respect of approximately $830.0 of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will entitle the trusts to receive approximately 6.4% of the new common stock of the emerged entity. | |
| (f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are entitled to receive approximately 22.3% of the new common stock of the emerging entity in the proportion that their allowed claim bears to the total amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a specified small amount |
9
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| will receive a cash payment equal to approximately 2.9% of their agreed claim value in lieu of new common stock. In accordance with the contractual subordination provisions of the indenture governing the Sub Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash that would otherwise be distributed to the holders of the Sub Notes in respect of their claims against the Debtors would instead be distributed to holders of the Senior Notes and the Revenue Bonds on a pro rata basis based on the relative allowed amounts of their claims. |
The Kaiser Aluminum Amended Plan was accepted by all classes of
creditors entitled to vote on it and the Kaiser Aluminum Amended
Plan was confirmed by the Court on February 6, 2006. The
confirmation order remains subject to motions for review and
appeals filed by certain of KACC’s insurers and must still
be adopted or affirmed by the United States District Court.
Other significant conditions to emergence include completion of
the Company’s exit financing, listing of the new common
stock on the NASDAQ stock market and formation of certain trusts
for the benefit of different groups of tort claimants. As
provided in the Kaiser Aluminum Amended Plan, once the
Court’s confirmation order is adopted or affirmed by the
United States District Court, even if the affirmation order is
appealed, the Company can proceed to emerge if the
United States District Court does not stay its order
adopting or affirming the confirmation order and the key
constituents in the Chapter 11 proceedings agree. Assuming
the United States District Court adopts or affirms the
confirmation order, the Company believes that it is possible
that it will emerge during the second quarter of 2006 or early
in the third quarter of 2006. No assurances can be given that
the Court’s confirmation order will ultimately be adopted
or affirmed by the United States District Court or that the
transactions contemplated by the Kaiser Aluminum Amended Plan
will ultimately be consummated.
At emergence from Chapter 11, the Reorganizing Debtors will
have to pay or otherwise provide for a material amount of
claims. Such claims include accrued but unpaid professional
fees, priority pension, tax and environmental claims, secured
claims, and certain post-petition obligations (collectively,
“Exit Costs”). The Company currently estimates that
its Exit Costs will be in the range of $45.0 to $60.0. The
Company currently expects to fund such Exit Costs using existing
cash resources and borrowing availability under an exit
financing facility that would replace the current Post-Petition
Credit Agreement (see Note 8). If funding from existing
cash resources and borrowing availability under an exit
financing facility are not sufficient to pay or otherwise
provide for all Exit Costs, the Company and KACC will not be
able to emerge from Chapter 11 unless and until sufficient
funding can be obtained. Management believes it will be able to
successfully resolve any issues that may arise in respect of an
exit financing facility or be able to negotiate a reasonable
alternative. However, no assurance can be given in this regard.
As discussed above, the Kaiser Aluminum Amended Plan
contemplates that the VEBAs would receive 66.9% of the new
common stock of the emerged entity. However, during May 2006,
the Company was informed that the VEBAs have sold a portion of
their interests in such new common stock (representing 8.1% of
the emerging entity’s new common stock). As a result, the
Company expects to contribute 58.8% of the new common stock to
the VEBAs upon emergence. Additionally, during May 2006, the
Company was informed that the PBGC intends to sell approximately
$462.0 of its $616.0 allowed unsecured claim. As a result, the
PBGC ownership in the emerged entity is currently expected to be
approximately 4.6%.
Financial Statement Presentation. The accompanying
consolidated financial statements have been prepared in
accordance with American Institute of Certified Professional
Accountants (“AICPA”) Statement of
Position 90-7
(“SOP 90-7”),
Financial Reporting by Entities in Reorganization Under the
Bankruptcy Code, and on a going concern basis, which
contemplates the realization of assets and the liquidation of
liabilities in the ordinary course of business. However, as a
result of the Cases, such realization of assets and liquidation
of liabilities are subject to a significant number of
uncertainties.
10
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Upon emergence from the Cases, the Company expects to apply
“fresh start” accounting to its consolidated financial
statements as required by
SOP 90-7. Fresh
start accounting is required if: (1) a debtor’s
liabilities are determined to be in excess of its assets and
(2) there will be a greater than 50% change in the equity
ownership of the entity. As previously disclosed, the Company
expects both such circumstances to apply. As such, upon
emergence, the Company will adjust its balance sheet to equal
the reorganization value as determined in its plan(s) of
reorganization and approved by the Court. Additionally, items
such as accumulated depreciation, accumulated deficit and
accumulated other comprehensive income (loss) will be reset to
zero. The Company will allocate the reorganization value to its
individual assets and liabilities based on their estimated fair
value at the emergence date. Typically such items as current
liabilities, accounts receivable, and cash will be reflected at
values similar to those reported prior to emergence. Items such
as inventory, property, plant and equipment, long-term assets
and long-term liabilities are more likely to be significantly
adjusted from amounts previously reported. Because fresh start
accounting will be adopted at emergence and because of the
significance of liabilities subject to compromise (that will be
relieved upon emergence), comparisons between the current
historical financial statements and the financial statements
upon emergence may be difficult to make.
Financial Information. Under
SOP 90-7
disclosures are required to distinguish the balance sheet,
income statement and cash flows amounts in the consolidated
financial statements between Debtors and non-Debtors. The vast
majority of financial information included in the consolidated
financial statements relates to Debtors. Condensed combined
financial information of the non-Debtor subsidiaries included in
the consolidated financial statements is set forth below.
Condensed Combined Balance Sheets
March 31, 2006 and December 31, 2005
| March 31, | December 31, | |||||||
| 2006 | 2005 | |||||||
|
Current assets
|
$ | 4.3 | $ | 2.3 | ||||
|
Intercompany receivables (payables), net(1)
|
2.6 | 4.0 | ||||||
| $ | 6.9 | $ | 6.3 | |||||
|
Liabilities not subject to compromise — Current
liabilities
|
$ | 3.6 | $ | 3.9 | ||||
|
Long-term liabilities
|
1.3 | 1.4 | ||||||
|
Stockholders’ equity (deficit)(1)
|
2.0 | 1.0 | ||||||
| $ | 6.9 | $ | 6.3 | |||||
| (1) | Intercompany receivables (payables), net and stockholders’ equity (deficit) amounts are eliminated in consolidation. |
11
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Condensed Combined Statements of Income (Loss)
For the Quarters Ended March 31, 2006 and 2005
| Quarter Ended | ||||||||
| March 31, | ||||||||
| 2006 | 2005 | |||||||
|
Costs and expenses — Operating costs and expenses
|
$ | (.3 | ) | $ | .1 | |||
|
Operating income (loss)
|
.3 | (.1 | ) | |||||
|
All other income (expense), net
|
.1 | — | ||||||
|
Income (loss) from continuing operations
|
.4 | (.1 | ) | |||||
|
Discontinued operations
|
— | — | ||||||
|
Net income (loss)
|
$ | .4 | $ | (.1 | ) | |||
Condensed Combined Statements of Cash Flows
For the Quarters Ended March 31, 2006 and 2005
| Quarter Ended | |||||||||
| March 31, | |||||||||
| 2006 | 2005 | ||||||||
|
Net cash provided (used) by:
|
|||||||||
|
Financing activities —
|
|||||||||
|
Continuing operations
|
$ | 1.9 | $ | — | |||||
|
Discontinued operations
|
— | — | |||||||
|
Net increase in cash and cash equivalents
|
1.9 | — | |||||||
|
Cash and cash equivalents, beginning of period
|
.4 | .4 | |||||||
|
Cash and cash equivalents, end of period
|
$ | 2.3 | $ | .4 | |||||
Classification of Liabilities as “Liabilities Not
Subject to Compromise” Versus “Liabilities Subject to
Compromise.” Liabilities not subject to compromise
include: (1) liabilities incurred after the Filing Date of
the Cases; (2) pre-Filing Date liabilities that the
Reorganizing Debtors expect to pay in full, including priority
tax and employee claims and certain environmental liabilities,
even though certain of these amounts may not be paid until a
plan of reorganization is approved; and (3) pre-Filing Date
liabilities that have been approved for payment by the Court and
that the Reorganizing Debtors expect to pay (in advance of a
plan of reorganization) over the next twelve-month period in the
ordinary course of business, including certain employee related
items (salaries, vacation and medical benefits), claims subject
to a currently existing collective bargaining agreement, and
certain postretirement medical and other costs associated with
retirees.
Liabilities subject to compromise refer to all other pre-Filing
Date liabilities of the Reorganizing Debtors. The amounts of the
various categories of liabilities that are subject to compromise
are set forth below. These amounts represent the Company’s
estimates of known or probable pre-Filing Date claims that are
likely to be resolved in connection with the Cases. Such claims
remain subject to future adjustments. Further, it is expected
that pursuant to the Kaiser Aluminum Amended Plan, substantially
all pre-Filing Date claims will be settled at less than 100% of
their face value and the equity interests of the Company’s
stockholders will be cancelled without consideration.
12
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The amounts subject to compromise at March 31, 2006 and
December 31, 2005 consisted of the following items:
| March 31, | December 31, | |||||||
| 2006 | 2005 | |||||||
|
Accrued postretirement medical obligation (Note 10)
|
$ | 1,011.3 | $ | 1,017.0 | ||||
|
Accrued asbestos and certain other personal injury liabilities
(Note 11)
|
1,115.0 | 1,115.0 | ||||||
|
Assigned intercompany claims for benefit of certain creditors
|
1,131.5 | 1,131.5 | ||||||
|
Debt (Note 8)
|
847.6 | 847.6 | ||||||
|
Accrued pension benefits (Note 10)
|
625.8 | 626.2 | ||||||
|
Unfair labor practice settlement (Note 11)
|
175.0 | 175.0 | ||||||
|
Accounts payable
|
30.4 | 29.8 | ||||||
|
Accrued interest
|
44.7 | 44.7 | ||||||
|
Accrued environmental liabilities (Note 11)
|
29.2 | 30.7 | ||||||
|
Other accrued liabilities
|
36.3 | 37.2 | ||||||
|
Proceeds from sale of commodity interests
|
(654.6 | ) | (654.6 | ) | ||||
| $ | 4,392.2 | $ | 4,400.1 | |||||
| (1) | The above amounts exclude $68.5 at March 31, 2006 and December 31, 2005 of liabilities subject to compromise related to discontinued operations. Approximately $42.1 of the excluded amounts at March 31, 2006 and December 31, 2005 relate to a claim settlement in the fourth quarter of 2005 (see Note 6). The balance of the amounts at March 31, 2006 and December 31, 2005 were primarily accounts payable. |
The classification of liabilities “not subject to
compromise” versus liabilities “subject to
compromise” is based on currently available information and
analysis. As the Cases proceed and additional information and
analysis is completed or, as the Court rules on relevant
matters, the classification of amounts between these two
categories may change. The amount of any such changes could be
significant. Additionally, as the Company evaluates the proofs
of claim filed in the Cases, adjustments will be made for those
claims that the Company believes will probably be allowed by the
Court. The amount of such claims could be significant.
Reorganization Items. Reorganization items under the
Cases are expense or income items that are incurred or realized
by the Company because it is in reorganization. These items
include, but are not limited to, professional fees and similar
types of expenses incurred directly related to the Cases, loss
accruals or gains or losses resulting from activities of the
reorganization process, and interest earned on cash accumulated
by the Debtors because they are not paying their pre-Filing Date
liabilities. For the quarters ended March 31, 2006 and
2005, reorganization items were as follows:
| Quarter Ended | ||||||||
| March 31, | ||||||||
| 2006 | 2005 | |||||||
|
Professional fees
|
$ | 7.0 | $ | 8.0 | ||||
|
Interest income
|
(.7 | ) | (.3 | ) | ||||
|
Other
|
.1 | .1 | ||||||
| $ | 6.4 | $ | 7.8 | |||||
13
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 2. | Summary of Significant Accounting Policies |
This Quarterly Report on
Form 10-Q should
be read in conjunction with the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005.
Going Concern. The interim consolidated financial
statements of the Company have been prepared on a “going
concern” basis which contemplates the realization of assets
and the liquidation of liabilities in the ordinary course of
business; however, as a result of the commencement of the Cases,
such realization of assets and liquidation of liabilities are
subject to a significant number of uncertainties. Specifically,
the consolidated financial statements do not include all of the
necessary adjustments to present: (a) the realizable value
of assets on a liquidation basis or the availability of such
assets to satisfy liabilities; (b) the amount which will
ultimately be paid to settle liabilities and contingencies which
may be allowed in the Cases; or (c) the effect of any
changes which may be made in connection with the Debtors’
capitalizations or operations as a result of a plan of
reorganization. Because of the ongoing nature of the Cases, the
discussions and consolidated financial statements contained
herein are subject to material uncertainties.
Additionally, as discussed above (see Financial Statement
Presentation in Note 1), the Company believes that it
would, upon emergence, apply fresh start accounting to its
consolidated financial statements which would also adversely
impact the comparability of the March 31, 2006 financial
statements to the financial statements of the entity upon
emergence.
Principles of Consolidation. The Company is a subsidiary
of MAXXAM Inc. (“MAXXAM”) and conducts its operations
through its wholly owned subsidiary, KACC.
The accompanying unaudited interim consolidated financial
statements have been prepared in accordance with generally
accepted accounting principles (“GAAP”) for interim
financial information and the rules and regulations of the
Securities and Exchange Commission. Accordingly, these financial
statements do not include all of the disclosures required by
GAAP for complete financial statements. In the opinion of
management, the unaudited interim consolidated financial
statements furnished herein include all adjustments, all of
which are of a normal recurring nature unless otherwise noted,
necessary for a fair statement of the results for the interim
periods presented.
The preparation of financial statements in accordance with GAAP
requires the use of estimates and assumptions that affect the
reported amounts of assets and liabilities, disclosure of
contingent assets and liabilities known to exist as of the date
the financial statements are published, and the reported amounts
of revenues and expenses during the reporting period.
Uncertainties, with respect to such estimates and assumptions,
are inherent in the preparation of the Company’s
consolidated financial statements; accordingly, it is possible
that the actual results could differ from these estimates and
assumptions, which could have a material effect on the reported
amounts of the Company’s consolidated financial position
and results of operation.
Operating results for the quarter ended March 31, 2006, are
not necessarily indicative of the results that may be expected
for the year ended December 31, 2006.
Earnings per Share. Basic earnings per share is computed
by dividing the weighted average number of common shares
outstanding during the period. However, earnings per share may
not be meaningful because the equity interests of the
Company’s existing stockholders are expected to be
cancelled without consideration pursuant to the Kaiser Aluminum
Amended Plan.
Derivative Financial Instruments. Hedging transactions
using derivative financial instruments are primarily designed to
mitigate KACC’s exposure to changes in prices for certain
of the products which KACC sells and consumes and, to a lesser
extent, to mitigate KACC’s exposure to changes in foreign
currency exchange rates. KACC does not utilize derivative
financial instruments for trading or other speculative
14
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
purposes. KACC’s derivative activities are initiated within
guidelines established by management and approved by KACC’s
board of directors. Hedging transactions are executed centrally
on behalf of all of KACC’s operations to minimize
transaction costs, monitor consolidated net exposures and allow
for increased responsiveness to changes in market factors.
The Company recognizes all derivative instruments as assets or
liabilities in the balance sheet and measures those instruments
at fair value by
“marking-to-market”
all of its hedging positions at each period-end (see
Note 12). Changes in the market value of the Company’s
open hedging positions resulting from the
mark-to-market process
represent unrealized gains or losses. Such unrealized gains or
losses will fluctuate, based on prevailing market prices at each
subsequent balance sheet date, until the transaction date
occurs. These changes are recorded as an increase or reduction
in stockholders’ equity through either other comprehensive
income (“OCI”) or net income, depending on the facts
and circumstances with respect to the hedge and its
documentation. If the derivative transaction qualifies for hedge
(deferral) treatment under Statement of Financial
Accounting Standards No. 133, Accounting for Derivative
Instruments and Hedging Activities
(“SFAS No. 133”), the changes are
recorded initially in OCI. Such changes reverse out of OCI
(offset by any fluctuations in other “open” positions)
and are recorded in net income (included in Net sales or Cost of
products sold, as applicable) when the subsequent physical
transactions occur. To the extent that derivative transactions
do not qualify for hedge accounting treatment, the changes in
market value are recorded in net income. In order to qualify for
hedge accounting treatment, the derivative transaction must meet
criteria established by SFAS No. 133. Even if the
derivative transaction meets the SFAS No. 133
criteria, the Company must also comply with a number of highly
complex documentation requirements, which, if not met, result in
the derivative transaction being precluded from being treated as
a hedge (i.e. it must then be
marked-to-market)
unless and until such documentation is modified and determined
to be in accordance with SFAS No. 133. Additionally,
if the level of physical transactions ever falls below the net
exposure hedged, “hedge” accounting must be terminated
for such “excess” hedges. In such an instance, the
mark-to-market changes
on such excess hedges would be recorded in the income statement
rather than in OCI.
As more fully discussed in Note 5, in connection with the
Company’s preparation of its December 31, 2005
financial statements, the Company concluded that its derivative
financial instruments did not meet certain specific derivative
criteria in SFAS No. 133 and, as such, the Company has
restated its prior quarter results and has marked all of its
derivatives to market in 2005. The change in accounting for
derivative contracts was related to the form of the
Company’s documentation in respect of derivatives contracts
it enters into to reduce exposures to changes in prices for
primary aluminum and energy and in respect of foreign exchange
rates. The Company determined that its hedging documentation did
not meet the strict documentation standards established by
SFAS No. 133. More specifically, the Company’s
documentation did not comply with the SFAS No. 133 was
in respect to the Company’s methods for testing and
supporting that changes in the market value of the hedging
transactions would correlate with fluctuations in the value of
the forecasted transaction to which they relate. The Company had
documented that the derivatives it was using would qualify for
the “short cut” method whereby regular assessments of
correlation would not be required. However, it ultimately
concluded that, while the terms of the derivatives were
essentially the same as the forecasted transaction, they were
not identical and, therefore, the Company should have done
certain mathematical computations to prove the ongoing
correlation of changes in value of the hedge and the forecasted
transaction. As a result, under SFAS No. 133, the
Company “de-designated” its open derivative
transactions and reflected fluctuations in the market value of
such derivative transactions in its results each period rather
than deferring the effects until the forecasted transaction (to
which the hedges relate) occur. The effect on the first three
quarters of 2005 as a result of marking the derivatives to
market each quarter rather than deferring gains/losses was to
increase Cost of products sold and decrease Operating income by
$2.0, $1.5 and $1.0, respectively.
15
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The rules provide that, once de-designation has occurred, the
Company can modify its documentation and re-designate the
derivative transactions as “hedges” and, if
appropriately documented, re-qualify the transactions for
prospectively deferring changes in market fluctuations after
such corrections are made. The Company is working to modify its
documentation and to re-qualify open and post 2005 hedging
transactions for treatment as hedges during the second quarter
of 2006. However, no assurances can be provided in this regard.
In general, material fluctuations in OCI and Stockholders’
equity will occur in periods of price volatility, despite the
fact that the Company’s cash flow and earnings will be
“fixed” to the extent hedged. This result is contrary
to the intent of the Company’s hedging program, which is to
“lock-in” a price (or range of prices) for products
sold/used so that earnings and cash flows are subject to reduced
risk of volatility.
New Accounting Pronouncements. Statement of Financial
Accounting Standards No. 123 (revised 2004), Share-Based
Payment (“SFAS No. 123-R”) was issued in
December 2004 and replaces Statement of Financial Accounting
Standards No. 123, Accounting for Stock-Based
Compensation and supersedes APB Opinion No. 25,
Accounting for Stock Issued to Employees. In general
terms, SFAS No. 123-R eliminates the intrinsic value
method of accounting for employee stock options and requires a
company to measure the cost of employee services received in
exchange for an award of equity instruments based on the
grant-date fair value of the award. The cost of the award will
be recognized as an expense over the period that the employee
provides service for the award. The Company adopted
SFAS No. 123-R effective January 1, 2006.
However, given that the Kaiser Aluminum Amended Plan
contemplates the cancellation of all equity interests of
existing stockholders and as all of the Company’s
outstanding stock options were fully vested, the adoption of
SFAS No. 123-R had no impact on the existing
Company’s financial statements. However, the adoption of
SFAS No. 123-R could have a material impact on the
financial statements of the emerging entity depending on the
nature of any share based payments that may be granted after the
Company emergence from Chapter 11.
Statement of Financial Accounting Standards No. 151,
Inventory Costs, an Amendment of ARB No. 43,
Chapter 4 (“SFAS No. 151”) was
issued in November 2004 and is effective for fiscal years
beginning after June 15, 2005. SFAS No. 151
amends ARB No. 43, Chapter 4 to clarify that abnormal
costs, such as idle facility expenses, freight, handling costs
and spoilage, be accounted as current period charges rather than
as a portion of inventory costs. The Company adopted
SFAS No 151 effective January 1, 2006. However, the
adoption of SFAS No. 151 did not have an impact on the
Company’s financial statements as the Company’s
accounting policies were already in conformance with the key
aspects of SFAS No. 151.
Statement of Financial Accounting Standards No. 154,
Accounting Changes and Error Corrections
(“SFAS No. 154”) was issued in May 2005
and replaces Accounting Principles Board Opinion No. 20,
Accounting Changes (“APB No. 20”) and
Statement of Financial Accounting Standards No. 3,
Reporting Changes in Interim Financial Statements.
SFAS No. 154 changes the requirements for the
accounting for and reporting of a change in an accounting
principle and carries forward without changing the guidance
contained in APB No. 20 for reporting the correction of an
error in previously issued financial statements. In general
terms, SFAS No. 154 requires the retrospective
application to prior periods’ financial statements of a
change in an accounting principle. This contrasts with APB
No. 20 which required that a change in an accounting
principle be recognized in the period the change was adopted by
including in net income the cumulative effect of adopting the
new accounting principle. SFAS No. 154 is effective
for all financial statements beginning January 1, 2006 and
applies to all accounting changes and corrections of errors made
after such effective dates. The Company adopted
SFAS No. 154 effective January 1, 2006. However,
the adoption of SFAS No. 154 did not have any impact
on the Company’s financial statements.
16
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 3. | Inventories |
Substantially all product inventories are stated at
last-in, first-out
(“LIFO”) cost, not in excess of market value.
Replacement cost is not in excess of LIFO cost. Inventories,
after deducting inventories related to discontinued operations,
consist of the following:
| March 31, | December 31, | ||||||||
| 2006 | 2005 | ||||||||
|
Fabricated products —
|
|||||||||
|
Finished products
|
$ | 43.3 | $ | 34.7 | |||||
|
Work in process
|
51.2 | 43.1 | |||||||
|
Raw materials
|
32.4 | 26.3 | |||||||
|
Operating supplies and repairs and maintenance parts
|
10.6 | 11.1 | |||||||
| 137.5 | 115.2 | ||||||||
|
Commodities — Primary aluminum
|
.1 | .1 | |||||||
| $ | 137.6 | $ | 115.3 | ||||||
| 4. | 2005 Adoption of FIN 47 |
Effective December 31, 2005, the Company adopted FASB
Interpretation No. 47 (“FIN 47”),
Accounting for Conditional Asset Retirement Obligations, an
interpretation of FASB Statement No. 143
(“SFAS No. 143”) retroactive to the
beginning of 2005. Pursuant to SFAS No. 143 and
FIN 47, companies are required to estimate incremental
costs for special handling, removal and disposal costs of
materials that may or will give rise to conditional asset
retirement obligations (“CAROs”) and then discount the
expected costs back to the current year using a credit adjusted
risk free rate. Under the guidelines clarified in FIN 47,
liabilities and costs for CAROs must be recognized in a
company’s financial statements even if it is unclear when
or if the CARO may/will be triggered. If it is unclear when or
if a CARO will be triggered, companies are required to use
probability weighting for possible timing scenarios to determine
the probability weighted amounts that should be recognized in
the company’s financial statements. The Company has
evaluated FIN 47 and determined that it has CAROs at
several of its fabricated products facilities. The vast majority
of such CAROs consist of incremental costs that would be
associated with the removal and disposal of asbestos (all of
which is believed to be fully contained and encapsulated within
walls, floors, ceilings or piping) of certain of the older
plants if such plants were to undergo major renovation or be
demolished. No plans currently exist for any such renovation or
demolition of such facilities and the Company’s current
assessment is that the most probable scenarios are that no such
CARO would be triggered for 20 or more years, if at all.
Nonetheless, consistent with the guidelines of FIN 47, the
retroactive application of FIN 47 resulted in the Company
recognizing, retroactive to the beginning of 2005, the following
in the fourth quarter of 2005: (i) a charge of
approximately $2.0 reflecting the cumulative earnings impact of
adopting FIN 47 (set out separately on the statement of
operations), (ii) an increase in Property, plant and
equipment of $.5 and (iii) offsetting the amounts in
(i) and (ii), an increase in Long term liabilities of
approximately $2.5. In addition, pursuant to FIN 47 there
was an immaterial amount of incremental depreciation provision
recorded (in Depreciation and amortization) for the year ended
December 31, 2005 as a result of the retroactive increase
in Property, plant and equipment (discussed in (ii) above)
and there was an incremental $.2 of non-cash charges (in Cost of
products sold) to reflect the accretion of the liability
recognized at January 1, 2005 (discussed in
(iii) above) to the estimated fair value of the CARO at
December 31. 2005 ($2.7).
Also, at year-end 2005, Anglesey, a 49%-owned unconsolidated
aluminum investment, which owns an aluminum smelter in Holyhead,
Wales, recorded a CARO liability of approximately $15.0 in its
financial
17
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
statements. The treatment applied by Anglesey was not consistent
with the principles of SFAS No. 143 or FIN 47.
Accordingly, the Company adjusted Anglesey’s recording of
the CARO to comply with US GAAP treatment. The Company
determined that application of US GAAP would have resulted in
(a) a non-cash cumulative adjustment of $2.7 reducing the
Company’s investment retroactive to the beginning of 2005
and (b) a decrease in the Company’s share of
Anglesey’s earnings totaling approximately $.1 for 2005
(representing additional depreciation, accretion and foreign
exchange charges).
See Notes 2 and 4 of Notes to Consolidated Financial
Statements in the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005 for additional information
regarding the CAROs.
The Company’s estimates and judgments that effect the
probability weighted estimated future contingent cost amounts
did not change during the first quarter of 2006. The following
amounts have been reflected in the Company’s results for
the quarters ended March 31, 2006 and March 31, 2005:
(i) an immaterial incremental amount of depreciation
expense and (ii) incremental accretion of the estimated
liability of $.1 and $.1, respectively (included in Cost of
products sold).
| 5. | Restated 2005 Quarterly Data |
During March 2006, the Company determined that its previously
issued financial statements for the quarters ended
March 31, 2005, June 30, 2005 and September 30,
2005 should be restated for two items: (1) VEBA-related
payments made during the first nine months of 2005 should have
been recorded as a reduction of the pre-petition retiree medical
obligations rather than as a current operating expense as was
done in the Company’s 2005 Quarterly Reports on
Form 10-Q and
(2) as more fully discussed in Note 2, the Company
determined that its derivative financial instrument transactions
did not qualify for hedge (deferral) treatment as the
transactions had been accounted for in the Company’s
Quarterly Reports on
Form 10-Q. The
effect of the restatement related to the VEBA payments is to
decrease operating expenses by $6.7, $5.7 and $5.7 in the first,
second and third quarters of 2005, respectively with an
offsetting decrease in Liabilities subject to compromise at
March 31, 2005, June 30, 2005 and September 30,
2005. The net effect of the restatement related to the
derivative transactions was to increase operating expenses by
$2.0, $1.5 and $1.0 in the first, second and third quarters of
2005, respectively, with an offsetting increase in OCI at
March 31, 2005, June 30, 2005 and September 30,
2005, respectively. There is no net impact on the Company’s
cash flows as a result of either restatement.
18
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The following tables show the full income statement affects of
the restatements on the first quarter of 2005 as well as the
changes in balance sheet and cash flow statement line items.
| Statements of Consolidated Income — Unaudited |
| As | ||||||||||
| Previously | As | |||||||||
| Reported(1) | Restated | |||||||||
| March 31, | March 31, | |||||||||
| 2005 | 2005 | |||||||||
|
Net sales
|
$ | 281.4 | $ | 281.4 | ||||||
|
Costs and expenses:
|
||||||||||
|
Cost of products sold
|
242.2 | 243.0 | ||||||||
|
Depreciation and amortization
|
4.9 | 4.9 | ||||||||
|
Selling, administration, research and development, and general
|
17.7 | 12.2 | ||||||||
|
Other operating charges, net
|
6.2 | 6.2 | ||||||||
|
Total costs and expenses
|
271.0 | 266.3 | ||||||||
|
Operating income
|
10.4 | 15.1 | ||||||||
|
Other income (expense):
|
||||||||||
|
Interest expense (excluding unrecorded interest expense
|
(2.1 | ) | (2.1 | ) | ||||||
|
Reorganization items
|
(7.8 | ) | (7.8 | ) | ||||||
|
Other — net
|
(.4 | ) | (.4 | ) | ||||||
|
Income before income taxes and discontinued operations
|
.1 | 4.8 | ||||||||
|
Provision for income taxes
|
(2.4 | ) | (2.4 | ) | ||||||
|
Income (loss) from continuing operations
|
(2.3 | ) | 2.4 | |||||||
|
Income from discontinued operations
|
10.6 | 10.6 | ||||||||
|
Cumulative effect on years prior to 2005 of adopting accounting
for conditional asset retirement obligations
|
(4.7 | ) | (4.7 | ) | ||||||
|
Net income
|
$ | 3.6 | $ | 8.3 | ||||||
|
Earnings (loss) per share — Basic/ Diluted:
|
||||||||||
|
Income (loss) from continuing operations
|
$ | (.03 | ) | $ | .03 | |||||
|
Income from discontinued operations
|
$ | .13 | $ | .13 | ||||||
|
Loss from cumulative effect on years prior to 2005 of adopting
accounting for conditional asset retirement obligations
|
$ | (.06 | ) | $ | (.06 | ) | ||||
|
Net income
|
$ | .04 | $ | .10 | ||||||
|
Weighted average shares outstanding (000):
|
||||||||||
|
Basic/ Diluted
|
79,681 | 79,681 | ||||||||
19
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| Consolidated Balance Sheets — Unaudited |
| As | ||||||||||
| Previously | As | |||||||||
| Reported(1) | Restated | |||||||||
| March 31, | March 31, | |||||||||
| 2005 | 2005 | |||||||||
|
Liabilities subject to compromise
|
$ | 3,952.9 | $ | 3,946.2 | ||||||
|
Stockholders’ equity (deficit):
|
||||||||||
|
Common stock
|
.8 | .8 | ||||||||
|
Additional capital
|
538.0 | 538.0 | ||||||||
|
Accumulated deficit
|
(2,913.9 | ) | (2,909.2 | ) | ||||||
|
Accumulated other comprehensive income (loss)
|
(7.6 | ) | (5.6 | ) | ||||||
|
Total stockholders’ equity (deficit)
|
(2,382.7 | ) | (2,376.0 | ) | ||||||
|
Total liabilities and stockholders’ equity (deficit)
|
$ | 1,570.2 | $ | 1,570.2 | ||||||
| Statements of Consolidated Cash Flows — Unaudited |
| As | |||||||||
| Previously | As | ||||||||
| Reported(1) | Restated | ||||||||
| March 31, | March 31, | ||||||||
| 2005 | 2005 | ||||||||
|
Cash flows from operating activities:
|
|||||||||
|
Net income
|
$ | 3.6 | $ | 8.3 | |||||
|
Less net income from discontinued operations
|
10.6 | 10.6 | |||||||
|
Net income (loss) from continuing operations, including from
cumulative effect of adopting change in accounting in 2005
|
(7.0 | ) | (2.3 | ) | |||||
|
(Decrease) increase in prepaid expenses and other current assets
|
(2.5 | ) | .5 | ||||||
|
Increase in other accrued liabilities
|
4.8 | 4.1 | |||||||
|
Net cash impact of changes in long-term assets and liabilities
|
(1.0 | ) | (8.0 | ) | |||||
|
Net cash used by operating activities
|
$ | (8.3 | ) | $ | (8.3 | ) | |||
| (1) | The “As previously reported” amounts shown above include the effect of the adoption of FIN 47 on December 31, 2005 retroactive to the beginning of the year as discussed in Note 4. Such retroactive application is required by GAAP and is not considered a “restatement.” The retroactive impact of the adoption of FIN 47 was a charge of $4.7 in the first quarter of 2005 in respect of the cumulative effect upon adoption. |
See Note 16 of Notes to Consolidated Financial Statements
in the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005 for additional information
regarding the restated 2005 quarterly data.
| 6. | Discontinued Operations |
As part of the Company’s plan to divest certain of its
commodity assets, as more fully discussed in Notes 1
and 7, the Company completed the sale of its interests in
and related to Alpart, the Gramercy, Louisiana alumina refinery
(“Gramercy”), Kaiser Jamaica Bauxite Company
(“KJBC”), Volta Aluminium
20
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Company Limited (“Valco”), and the Mead, Washington
aluminum smelter and certain related property (the “Mead
Facility”) in 2004 and the sale of its interests in and
related to QAL which closed on April 1, 2005. All of the
foregoing commodity assets are collectively referred to as the
“Commodity Interests”. In accordance with Statement of
Financial Accounting Standards No. 144, Accounting for
the Impairment or Disposal of Long-Lived Assets
(“SFAS No. 144”), the assets,
liabilities, operating results and gains from sale of the
Commodity Interests have been reported as discontinued
operations in the accompanying financial statements.
Under SFAS No. 144, only those assets, liabilities and
operating results that are being sold/discontinued are treated
as “discontinued operations”. In the case of the sale
of Gramercy/ KJBC and the Mead Facility, the buyers did not
assume such items as accrued workers compensation, pension or
postretirement benefit obligations in respect of the former
employees of these facilities. As discussed more fully in
Note 1, the Company expects that retained obligations will
generally be resolved in the context of a plan of
reorganization. As such, the balances related to such
obligations are still included in the consolidated financial
statements.
The carrying amounts of the liabilities in respect of the
Company’s interest in and related to the sold Commodity
Interests as of March 31, 2006 and December 31, 2005
are included in the accompanying Consolidated Balance Sheets for
the periods ended March 31, 2006 and December 31,
2005. Income statement information in respect of the
Company’s interest in and related to the sold Commodity
Interests for the quarters ended March 31, 2006 and 2005
included in income (loss) from discontinued operations was as
follows:
| Quarter Ended | ||||||||
| March 31, | ||||||||
| 2006 | 2005 | |||||||
|
Net sales
|
$ | — | $ | 42.9 | ||||
|
Operating income
|
— | 11.4 | ||||||
|
Income before income taxes
|
7.5 | 13.2 | ||||||
|
Net income
|
7.3 | 10.6 | ||||||
During March 2006, the Company received a $7.5 payment from an
insurer in settlement of certain residual claims the Company had
in respect of the 2000 incident at its Gramercy, Louisiana
alumina refinery (which was sold in 2004). This amount is
included in Discontinued operations in the first quarter of 2006.
Activity during the first quarter of 2005 consisted almost
exclusively of the Company’s interests in and related to
QAL, which was sold on April 1, 2005, and related hedging
activity.
As previously disclosed during the fourth quarter of 2005, the
UCC negotiated a settlement with a third party that had asserted
an approximate $67.0 claim for damages against KBC for rejection
of a bauxite supply agreement. Pursuant to the settlement, among
other things, the Company agreed to (a) allow the third
party an unsecured pre-petition claim in the amount of $42.1,
(b) substantively consolidate KBC with certain of the other
debtors solely for the purpose of treating that claim, and any
other pre-petition claim of KBC, under the Kaiser Aluminum
Amended Plan and (c) modify the Kaiser Aluminum Amended
Plan to implement the settlement. In consideration of the
settlement, the third party, among other things, agreed to not
object to the Kaiser Aluminum Amended Plan. The settlement was
approved by the Court in January 2006 and the Company recorded a
charge of $42.1 in the fourth quarter of 2005 in Discontinued
operations and reflected an increase in Discontinued operations
liabilities subject to compromise (see Note 1) by the same
amount.
21
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 7. | Property, Plant, and Equipment |
The major classes of property, plant, and equipment are as
follows:
| March 31, | December 31, | ||||||||
| 2006 | 2005 | ||||||||
|
Land and improvements
|
$ | 7.2 | $ | 7.7 | |||||
|
Buildings
|
62.4 | 62.4 | |||||||
|
Machinery and equipment
|
460.7 | 460.4 | |||||||
|
Construction in progress
|
38.5 | 25.0 | |||||||
| 568.8 | 555.5 | ||||||||
|
Accumulated depreciation
|
(335.0 | ) | (332.1 | ) | |||||
|
Property, plant, and equipment, net
|
$ | 233.8 | $ | 223.4 | |||||
In April 2005, the Company completed the sale of its interests
in and related to QAL. Net cash proceeds from the sale total
approximately $401.4. The buyer also assumed KACC’s
obligations in respect of approximately $60.0 of QAL debt (see
Note 6). In connection with the completion of the sale, the
Company also paid a termination fee of $11.0. After considering
transaction costs (including the termination fee and a $7.7
deferred charge associated with a
back-up bid fee), the
transaction resulted in a gain, net of estimated income tax of
$7.9, of approximately $366.2. As described in Note 1, a
substantial majority of the proceeds from the sale of the
Company’s interests in and related to QAL were held in
escrow for the benefit of KAAC’s creditors until the KAAC/
KFC Plan was confirmed by the Court (see Note 1) and became
effective in December 2005. In accordance with
SFAS No. 144, balances and results of operations
related to the Company’s interests in and related to QAL
have been reported as discontinued operations in the
accompanying financial statements (see Note 6).
In connection with its investment in QAL, KACC had entered into
several financial commitments consisting of long-term agreements
for the purchase and tolling of bauxite into alumina in
Australia by QAL. Under the agreements, KACC was unconditionally
obligated to pay its proportional share (20%) of debt, operating
costs, and certain other costs of QAL. In connection with the
QAL sale, KACC’s obligations in respect of its share of
QAL’s debt were assumed by the buyer.
22
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 8. | Long-Term Debt |
Long-term debt consists of the following:
| March 31, | December 31, | |||||||||
| 2006 | 2005 | |||||||||
|
Secured:
|
||||||||||
|
Post-Petition Credit Agreement
|
$ | — | $ | — | ||||||
|
Other borrowings (fixed rate)
|
2.3 | 2.3 | ||||||||
|
Unsecured or Undersecured:
|
||||||||||
|
97/8
% Senior Notes due 2002, net
|
172.8 | 172.8 | ||||||||
|
107/8
% Senior Notes due 2006, net
|
225.0 | 225.0 | ||||||||
|
123/4
% Senior Subordinated Notes due 2003
|
400.0 | 400.0 | ||||||||
|
7.6% Solid Waste Disposal Revenue Bonds due 2027
|
17.4 | 17.4 | ||||||||
|
Other borrowings (fixed and variable rates)
|
32.4 | 32.4 | ||||||||
|
Total
|
849.9 | 849.9 | ||||||||
|
Less — Current portion
|
(1.1 | ) | (1.1 | ) | ||||||
|
Pre-Filing Date claims included in subject to compromise
(i.e. unsecured debt) (Note 1)
|
(847.6 | ) | (847.6 | ) | ||||||
|
Long-term debt
|
$ | 1.2 | $ | 1.2 | ||||||
On February 11, 2005, the Company and KACC entered into a
new financing agreement with a group of lenders under which the
Company was provided with a replacement for the existing
post-petition credit facility and a commitment for a multi-year
exit financing arrangement upon the Debtors’ emergence from
the Chapter 11 proceedings. The new financing agreement:
| • | Replaced the existing post-petition credit facility with a new $200.0 post-petition credit facility (the “DIP Facility”) and | |
| • | Included a commitment, upon the Debtors’ emergence from the Chapter 11 proceedings, for exit financing in the form of a $200.0 revolving credit facility (the “Revolving Credit Facility”) and a fully drawn term loan (the “Term Loan”) of up to $50.0 (collectively referred to as “Exit Financing”). |
On February 1, 2006, the Court approved an amendment to the
DIP Facility to extend its expiration date through the earlier
of May 11, 2006, the effective date of a plan of
reorganization or voluntary termination by the Company. In
addition, the Court approved an extension of the cancellation
date of the lenders’ commitment for the Exit Financing to
May 11, 2006. On April 14, 2006, the Court approved a
short-term extension of the expiration date of the DIP Facility
and the cancellation date of the Exit Financing from
May 11, 2006 to May 17, 2006. The extension was made
to allow the Court to rule on, at its May 15, 2006 hearing
date, an extension of the expiration date of the DIP Facility
and the cancellation date of the Exit Financing to
August 31, 2006. While the Company believes that the Court
will approve the extension no assurances can be given in this
regard.
Under the DIP Facility, which provides for a secured, revolving
line of credit, the Company, KACC and certain subsidiaries of
KACC are able to borrow amounts by means of revolving credit
advances and to have issued letters of credit (up to $60.0) in
an aggregate amount equal to the lesser of $200.0 or a borrowing
base comprised of eligible accounts receivable, eligible
inventory and certain eligible machinery, equipment and real
estate, reduced by certain reserves, as defined in the DIP
Facility agreement. This amount available under
23
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
the DIP Facility will be reduced by $20.0 if net borrowing
availability falls below $40.0. Interest on any outstanding
borrowings will bear a spread over either a base rate or LIBOR,
at KACC’s option.
The DIP Facility is secured by substantially all of the assets
of the Company, KACC and KACC’s domestic subsidiaries and
is guaranteed by KACC and all of KACC’s remaining material
domestic subsidiaries.
Amounts owed under the DIP Facility may be accelerated under
various circumstances more fully described in the DIP Facility
agreement, including, but not limited to, the failure to make
principal or interest payments due under the DIP Facility,
breaches of certain covenants, representations and warranties
set forth in the DIP Facility agreement, and certain events
having a material adverse effect on the business, assets,
operations or condition of the Company taken as a whole.
The DIP Facility places restrictions on the Company’s,
KACC’s and KACC’s subsidiaries’ ability to, among
other things, incur debt, create liens, make investments, pay
dividends, sell assets, undertake transactions with affiliates,
and enter into unrelated lines of business.
The principal terms of the committed Revolving Credit Facility
would be essentially the same as or more favorable than the DIP
Facility, except that, among other things, the Revolving Credit
Facility would close and be available upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature five years from the date of emergence. The
Term Loan commitment would be expected to close upon or within
30 days after the Debtors’ emergence from the
Chapter 11 proceedings and would be expected to mature five
years from the date of emergence, assuming the extension
discussed above is approved by the Court.
The DIP Facility replaced a post-petition credit facility (the
“Replaced Facility”) that the Company and KACC entered
into on February 12, 2002. The Replaced Facility was
amended a number of times during its term as a result of, among
other things, reorganization transactions, including disposition
of the Company’s Commodity Interests.
At March 31, 2006, there were no outstanding borrowings
under the DIP Facility, there were approximately $17.5 of
outstanding letters of credit under the DIP Facility and there
were no outstanding letters of credit that remained outstanding
under the Replaced Facility. The Company had (during the first
quarter of 2005) deposited cash of $13.3 as collateral for the
Replaced Facility letters of credit and deposited approximately
$1.7 of collateral with the Replaced Facility lenders until
certain other banking arrangements are terminated. As of
March 31, 2006, all of the $13.3 collateral for the
Replacement Facility letters of credit and $.4 ($.2 during the
first quarter of 2006) of the collateral for other certain
bonding arrangements had been refunded to the Company.
| 9. | Income Taxes |
The income tax provision for continuing operations for the
quarter ended March 31, 2006 consists of estimated
U.S. alternative minimum tax (“AMT”) of $.9 and
foreign income taxes of $6.1. The income tax provision for
continuing operations for the quarter ended March 31, 2005
related primarily to foreign income taxes. The Company’s
provisions for income taxes do not include any impact from the
Company’s emergence from Chapter 11. Any such impact
will only be reflected once emergence has occurred.
Results of operations for discontinued operations are net of
income tax provision of $.2 and $2.6 for the quarters ended
March 31, 2006 and 2005, respectively.
For the quarters ended March 31, 2006 and 2005, as a result
of the Cases, the Company did not recognize any U.S. income
tax benefit for the losses incurred from its domestic operations
(including temporary differences) or any U.S. income tax
benefit for foreign income taxes. Instead, the increases in
federal and state
24
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
deferred tax assets as a result of additional net operating
losses and foreign tax credits generated in 2006 and 2005 were
fully offset by increases in valuation allowances.
As more fully discussed in Note 8 of Notes to the
Consolidated Financial Statements in the Company’s Annual
Report on
Form 10-K for the
year ended December 31, 2005, pursuant to the Kaiser
Aluminum Amended Plan, in order to preserve the net operating
loss carryforwards that may be available to the Company after
emergence, certain major stockholders of the emerging entity,
including the VEBAs and the PBGC, would be limited as to the
number of shares of common stock that they will be able to sell
for several years after emergence. Additionally, in April 2006,
the Company, the PBGC and the VEBAs entered into an agreed order
that was approved by the Court and that establishes a specific
protocol and sets certain limits for pre-emergence transfers of
claims by the PBGC and VEBAs in order to preserve the
Company’s net operating loss carryforwards.
See Note 8 of Notes to Consolidated Financial Statements in
the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005 for additional information
regarding Deferred Tax Assets and Valuation Allowances. In
connection with the sale of the Company’s interests in and
related to QAL, the Company made payments totaling approximately
$8.5 for AMT in the United States. Such payments were made in
the fourth quarter of 2005. The Company believes that such
amounts paid in respect of the sale of interests should, in
accordance with the Intercompany Agreement, be reimbursed to the
Company from the funds held by the liquidating trustee for the
KAAC/KFC Plan. However, at this point, as this has yet to be
agreed, the Company has not recorded a receivable for this
amount. The Company expects to resolve this matter in the latter
part of 2006 in connection with the filing of its 2005 Federal
income tax return.
| 10. | Employee Benefit and Incentive Plans |
Historical Pension and Other Postretirement Benefit
Plans. The Company and its subsidiaries have historically
provided (a) postretirement health care and life insurance
benefits to eligible retired employees and their dependents and
(b) pension benefit payments to retirement plans.
Substantially all employees became eligible for health care and
life insurance benefits if they reached retirement age while
still working for the Company or its subsidiaries. The Company
did not fund the liability for these benefits, which were
expected to be paid out of cash generated by operations. The
Company reserved the right, subject to applicable collective
bargaining agreements, to amend or terminate these benefits.
Retirement plans were generally non-contributory for salaried
and hourly employees and generally provided for benefits based
on formulas which considered such items as length of service and
earnings during years of service.
Reorganization Efforts Affecting Pension and Post Retirement
Medical Obligations. The Company has stated since the
inception of its Chapter 11 proceedings that legacy items
that included its pension and post-retirement benefit plans
would have to be addressed before the Company could successfully
reorganize. The Company previously disclosed that it did not
intend to make any pension contributions in respect of its
domestic pension plans during the pendency of the Cases as it
believes that virtually all amounts are pre-Filing Date
obligations. The Company did not make required accelerated
funding payments to its salaried employee retirement plan. As a
result, during 2003, the Company engaged in lengthy negotiations
with the PBGC, the 1114 Committee and the appropriate union
representatives for the hourly employees subject to collective
bargaining agreements regarding its plans to significantly
modify or terminate these benefits.
In January 2004, the Company filed motions with the Court to
terminate or substantially modify postretirement medical
obligations for both salaried and certain hourly employees and
for the distressed termination of substantially all domestic
hourly pension plans. The Company subsequently concluded
agreements with the 1114 Committee and union representatives
that represent the vast majority of the Company’s hourly
employees. The agreements provide for the termination of
existing salaried and hourly postretirement medical benefit
plans, and the termination of existing hourly pension plans.
Under the
25
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
agreements, salaried and hourly retirees would be provided an
opportunity for continued medical coverage through COBRA or a
proposed VEBA and active salaried and hourly employees would be
provided with an opportunity to participate in one or more
replacement pension plans and/or defined contribution plans. The
agreements with the 1114 Committee and certain of the unions
have been approved by the Court, but were subject to certain
conditions, including Court approval of the Intercompany
Agreement in a form acceptable to the Debtors and the UCC (see
Note 1). The ongoing financial impacts of the new and
continuing pension plans and the VEBA are discussed below in
“Cash Flow.”
On June 1, 2004, the Court entered an order, subject to
certain conditions including final Court approval for the
Intercompany Agreement, authorizing the Company to implement
termination of its postretirement medical plans as of
May 31, 2004 and the Company’s plan to make advance
payments to one or more VEBAs. As previously disclosed, pending
the resolution of all contingencies in respect of the
termination of the existing postretirement medical benefit plan,
during the period June 1, 2004 through December 31,
2004 the Company continued to accrue costs based on the existing
plan and has treated the VEBA contribution as a reduction of its
liability under the plan. However, since the Intercompany
Agreement was approved in February 2005 and all other
contingencies had already been met, the Company determined that
the existing post retirement medical plan should be treated as
terminated as of December 31, 2004. This resulted in the
Company recognizing a non-cash charge of approximately $312.5 in
the fourth quarter of 2004.
The PBGC has assumed responsibility for the three largest of the
Company’s pension plans, which represented the vast
majority of the Company’s net pension obligation including
the Company’s Salaried Employees Retirement Plan (in
December 2003), the Inactive Pension Plan (in July 2004) and the
Kaiser Aluminum Pension Plan (in September 2004). The Salaried
Employees Retirement Plan, the Inactive Pension Plan and the
Kaiser Aluminum Pension Plan are hereinafter collectively
referred to as the “Terminated Plans”. The PBGC’s
assumption of the Terminated Plans resulted in the Company
recognizing non-cash pension charges of approximately $121.2 in
the fourth quarter of 2003, approximately $155.5 in the third
quarter of 2004 and approximately $154.5 in the fourth quarter
of 2004. The fourth quarter 2003 and third quarter 2004 charges
were determined by the Company based on assumptions that are
consistent with the GAAP criteria for valuing ongoing plans. The
Company believed this represented a reasonable interim
estimation methodology as there were reasonable arguments that
could have been made that could have resulted in the final
allowed claim amounts being either more or less than that
reflected in the financial statements. The fourth quarter of
2004 charge was based on the final agreement with the PBGC which
was approved by the Court in January 2005. Pursuant to the
agreement with the PBGC, the Company and the PBGC agreed, among
other things, that: (a) the Company will continue to
sponsor the Company’s remaining pension plans (which
primarily are in respect of hourly employees at Fabricated
products facilities) and paid approximately $5.0 minimum funding
contribution for these plans in March 2005; (b) the PBGC
will have an allowed post-petition administrative claim of
$14.0, which is expected to be paid upon the consummation of a
plan of reorganization for the Company or the consummation of
the KAAC/ KFC Plan, whichever comes first; and (c) the PBGC
will have allowed pre-petition unsecured claims in respect of
the Terminated Plans in the amount of $616.0, which will be
resolved in the Company’s plan or plans of reorganization
provided that the PBGC’s cash recovery from proceeds of the
Company’s sale of its interests in and related to Alpart
and QAL will be limited to 32% of the net proceeds distributable
to holders of the Company’s Senior Notes, Sub Notes and the
PBGC. However, certain contingencies have arisen in respect of
the settlement with the PBGC. See Note 11 —
Contingencies Regarding Settlement with the PBGC.
26
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| Components of Net Periodic Benefit Cost |
The following table presents the components of net periodic
pension benefits cost for the quarters ended March 31, 2006
and 2005:
| Quarter | ||||||||
| Ended | ||||||||
| March 31, | ||||||||
| 2006 | 2005 | |||||||
|
Service cost
|
$ | .3 | $ | .3 | ||||
|
Interest cost
|
.4 | .3 | ||||||
|
Expected return on plan assets
|
(.4 | ) | (.2 | ) | ||||
|
Amortization of net (gain) loss
|
.1 | — | ||||||
|
Defined benefit plans
|
.4 | .4 | ||||||
|
401K
|
2.2 | 1.7 | ||||||
| $ | 2.6 | $ | 2.1 | |||||
See Note 9 of Notes to Consolidated Financial Statements
included in the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005 for key assumptions with
respect to the Company’s pension plans and postretirement
benefit plans.
| Description of Defined Contribution Plans |
The Company, in March 2005, announced the implementation of the
new salaried and hourly defined contribution savings plans. The
salaried plan was implemented retroactive to January 1,
2004 and the hourly plan was implemented retroactive to
May 31, 2004.
Pursuant to the terms of the new defined contribution savings
plan, KACC will be required to make annual contributions into
the Steelworkers Pension Trust on the basis of one dollar per
United Steelworkers of America (“USWA”) employee hour
worked at two facilities. KACC will also be required to make
contributions to a defined contribution savings plan for active
USWA employees that will range from eight hundred dollars to
twenty-four hundred dollars per employee per year, depending on
the employee’s age. Similar defined contribution savings
plans have been established for non-USWA hourly employees
subject to collective bargaining agreements. The Company
currently estimates that contributions to all such plans will
range from $3.0 to $6.0 per year.
In September 2005, the Company and the USWA amended a prior
agreement to provide, among other things, for the Company to
contribute per employee amounts to the Steelworkers’
Pension Trust totaling approximately $.9. The amended agreement
was approved by the Court and such amount was recorded in the
fourth quarter of 2005.
The new defined contribution savings plan for salaried employees
provides for a match of certain contributions made by such
employees plus a contribution of between 2% and 10% of their
salary depending on their age and years of service.
The Company recorded charges in respect of these plans of $2.2
and $7.3 in the quarters ended March 31, 2006 and 2005,
respectively. Of the 2006 amount, approximately $1.8 is included
in Cost of products sold (related to the Fabricated products
segment) and $.4 is included in Selling, administrative,
research and development and general expense
(“SG&A”) (which amount is $.2 each for the
Corporate and the Fabricated products segments). Of the 2005
amount (which includes the retroactive implementation of the
plan), $1.5 is included in Cost of products sold (related to the
Fabricated products segment) and $.2 is
27
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
included in SG&A (related to the Corporate segment). The
amount ($5.6) related to the retroactive implementation (i.e.,
the 2004 portion) of the plans is reflected in Other operation
charges (see Note 13).
| Cash Flow |
Domestic Plans. As previously discussed, during the first
three years of the Chapter 11 proceedings the Company did
not make any further significant contributions to any of its
domestic pension plans. However, as discussed above in
connection with the PBGC settlement agreement, which was
approved by the Court in January 2005, the Company paid
approximately $5.0 in March 2005 and approximately $1.0 in July
2005 in respect of minimum funding contributions for retained
pension plans and paid $11.0 in respect of post-petition
administrative claims of the PBGC when the KAAC/ KFC Plan became
effective in December 2005. An additional $3.0 could become
payable as an administrative claim depending on the outcome of
certain legal proceedings (see Note 1). Any other payments
to the PBGC are expected to be limited to recoveries under the
Liquidating Plans and the Kaiser Aluminum Amended Plan.
The amount related to the retroactive implementation of the
defined contribution savings plans (see above) was paid in July
2005.
As a replacement for the Company’s previous postretirement
benefit plans, the Company agreed to contribute certain amounts
to one or more VEBAs. Such contributions are to include:
| • | An amount not to exceed $36.0 and payable on emergence from the Chapter 11 proceedings so long as the Company’s liquidity (i.e. cash plus borrowing availability) is at least $50.0 after considering such payments. To the extent that less than the full $36.0 is paid and the Company’s interests in Anglesey are subsequently sold, a portion of such sales proceeds, in certain circumstances, will be used to pay the shortfall. | |
| • | On an annual basis, 10% of the first $20.0 of annual cash flow, as defined, plus 20% of annual cash flow, as defined, in excess of $20.0. Such annual payments will not exceed $20.0 and will also be limited (with no carryover to future years) to the extent that the payments do not cause the Company’s liquidity to be less than $50.0. | |
| • | Advances of $3.1 in June 2004 and $1.9 per month thereafter until the Company emerges from the Cases. Any advances made pursuant to such agreement will constitute a credit toward the $36.0 maximum contribution due upon emergence. |
In October 2004, the Company entered into an amendment to the
USWA agreement to satisfy certain technical requirements for the
follow-on hourly pension plans discussed above. The Company also
agreed to pay an additional $1.0 to the VEBA in excess of the
originally agreed to $36.0 contribution described above, which
amount was paid in March 2005. Under the terms of the amended
agreement, the Company is required to continue to make the
monthly VEBA contributions as long as it remains in
Chapter 11, even if the sum of such monthly payments
exceeds the $37.0 maximum amount discussed above. Any monthly
amounts paid during the Chapter 11 process in excess of the
$37.0 limit will offset future variable contribution
requirements post emergence. The amended agreement was approved
by the Court in February 2005. VEBA-related payments through
March 31, 2006 totaled approximately $44.0.
As a part of the September 2005 agreement with the USWA
discussed above, which was approved by the Court in October
2005, KACC has also agreed to provide advances of up to $8.5 to
the VEBA during the first two years after emergence from the
Cases, if requested by the VEBA for hourly employees and subject
to certain specified conditions. Any such advances would accrue
interest at a market rate and would first reduce any required
annual variable contributions. Any advanced amounts in excess of
required variable contributions
28
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
would, at KACC’s option, be repayable to KACC in cash,
shares of new common stock of the emerging entity or a
combination thereof.
Total charges associated with the VEBAs during the quarter ended
March 31, 2006 and the year ended December 31, 2005
were $5.7 and $23.8, respectively, and which amounts are
reflected in the accompanying financial statements as a
reduction of Liabilities subject to compromise.
Foreign Plans. Contributions to foreign pension plans
(excluding those that are considered part of discontinued
operations — see Note 6) were nominal.
| 11. | Commitments and Contingencies |
Impact of Reorganization Proceedings. During the pendency
of the Cases, substantially all pending litigation, except
certain environmental claims and litigation, against the Debtors
is stayed. Generally, claims against a Debtor arising from
actions or omissions prior to its Filing Date will be settled
pursuant to the Kaiser Aluminum Amended Plan.
Commitments. KACC has a variety of financial commitments,
including purchase agreements, tolling arrangements, forward
foreign exchange and forward sales contracts (see Note 12),
letters of credit, and guarantees. A significant portion of
these commitments related to the Company’s interests in and
related to QAL, which were sold on April 1, 2005 (see
Note 6). KACC also has agreements to supply alumina to and
to purchase aluminum from Anglesey. During the third quarter of
2005, the Company placed orders for certain equipment and/or
services intended to augment the Company’s heat treat and
aerospace capabilities at the Spokane, Washington facility in
respect of which the Company expects to become obligated for
costs likely to total in the range of $75.0. Approximately $29.0
of such costs was incurred through the first quarter of 2006.
The balance will be likely incurred over the remainder of 2006
and 2007, with the majority of such costs being incurred in 2006.
Minimum rental commitments under operating leases at
December 31, 2005, are as follows: years ending
December 31, 2006 — $2.6; 2007 — $1.7;
2008 — $1.4; 2009 — $1.3; 2010 —
$.3; thereafter — $.1. Pursuant to the Code, the
Debtors may elect to reject or assume unexpired pre-petition
leases. Rental expenses, after excluding rental expenses of
discontinued operations, were $3.6, $3.1 and $8.6 for the years
ended December 31, 2005, 2004 and 2003, respectively.
Rental expenses of discontinued operations were $4.9 and $6.6
for the years ended December 31, 2004 and 2003,
respectively.
Environmental Contingencies. The Company and KACC are
subject to a number of environmental laws and regulations, to
fines or penalties assessed for alleged breaches of the
environmental laws, and to claims and litigation based upon such
laws and regulations. KACC currently is subject to a number of
claims under the Comprehensive Environmental Response,
Compensation and Liability Act of 1980, as amended by the
Superfund Amendments Reauthorization Act of 1986
(“CERCLA”), and, along with certain other entities,
has been named as a potentially responsible party for remedial
costs at certain third-party sites listed on the National
Priorities List under CERCLA.
Based on the Company’s evaluation of these and other
environmental matters, the Company has established environmental
accruals, primarily related to potential solid waste disposal
and soil and groundwater remediation matters. At March 31,
2006, the balance of such accruals was $43.8 (of which $29.2 was
included in Liabilities subject to compromise — see
Note 1).
These environmental accruals represent the Company’s
estimate of costs reasonably expected to be incurred based on
presently enacted laws and regulations, currently available
facts, existing technology, and the Company’s assessment of
the likely remediation action to be taken. In the ordinary
course, the Company expects that these remediation actions will
be taken over the next several years and estimates that
29
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
expenditures to be charged to these environmental accruals will
be approximately $11.8 during the last three quarters of 2006,
$.2 to $3.8 per year for the years 2007 through 2010 and an
aggregate of approximately $25.5 thereafter. Approximately $20.2
of the $25.5 environmental liabilities expected to be settled
after 2010 relates to non-owned property sites has been included
in the after 2010 balance because such amounts are expected to
be settled solely in connection to the Kaiser Aluminum Amended
Plan.
The Company has previously disclosed that it is possible that
its assessment of environmental accruals could increase because
it may be in the interests of all stakeholders to agree to
increased amounts to, among other things, achieve a claim
treatment that is favorable and to expedite the reorganization
process. Examples of such circumstances occurred in 2004 and
2003. See Note 11 of Notes to Consolidated Financial
Statements in the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005.
As additional facts are developed and definitive remediation
plans and necessary regulatory approvals for implementation of
remediation are established or alternative technologies are
developed, changes in these and other factors may result in
actual costs exceeding the current environmental accruals. The
Company believes that it is reasonably possible that costs
associated with these environmental matters may exceed current
accruals by amounts that could range, in the aggregate, up to an
estimated $20.0 (a majority of which are estimated to relate to
owned sites that are likely not subject to compromise). As the
resolution of these matters is subject to further regulatory
review and approval, no specific assurance can be given as to
when the factors upon which a substantial portion of this
estimate is based can be expected to be resolved. However, the
Company is currently working to resolve certain of these matters.
The Company believes that KACC has insurance coverage available
to recover certain incurred and future environmental costs.
However, no amounts have been accrued in the financial
statements with respect to such potential recoveries.
Other Environmental Matters. During April 2004, KACC was
served with a subpoena for documents and has been notified by
Federal authorities that they are investigating certain
environmental compliance issues with respect to KACC’s
Trentwood facility in the State of Washington. KACC is
undertaking its own internal investigation of the matter through
specially retained counsel to ensure that it has all relevant
facts regarding Trentwood’s compliance with applicable
environmental laws. KACC believes it is in compliance with all
applicable environmental law and requirements at the Trentwood
facility and intends to defend any claims or charges, if any
should result, vigorously. The Company cannot assess what, if
any, impact this matter may have on the Company’s or
KACC’s financial statements.
Asbestos and Certain Other Personal Injury Claims. KACC
has been one of many defendants in a number of lawsuits, some of
which involve claims of multiple persons, in which the
plaintiffs allege that certain of their injuries were caused by,
among other things, exposure to asbestos or exposure to products
containing asbestos produced or sold by KACC or as a result of
employment or association with KACC. The lawsuits generally
relate to products KACC has not sold for more than
20 years. As of the initial Filing Date, approximately
112,000 asbestos-related claims were pending. The Company has
also previously disclosed that certain other personal injury
claims had been filed in respect of alleged pre-Filing Date
exposure to silica and coal tar pitch volatiles (approximately
3,900 claims and 300 claims, respectively).
Due to the Cases, holders of asbestos, silica and coal tar pitch
volatile claims are stayed from continuing to prosecute pending
litigation and from commencing new lawsuits against the Debtors.
As a result, the Company does not expect to make any asbestos
payments in the near term. Despite the Cases, the Company
continues to pursue insurance collections in respect of
asbestos-related amounts paid prior to its Filing Date and, as
described below, to negotiate insurance settlements and
prosecute certain actions to clarify policy interpretations in
respect of such coverage.
30
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The following tables present historical information regarding
KACC’s asbestos, silica and coal tar pitch
volatiles-related balances and cash flows:
| March 31, | December 31, | |||||||
| 2006 | 2005 | |||||||
|
Liability
|
$ | 1,115.0 | $ | 1,115.0 | ||||
|
Receivable(1)
|
963.7 | 965.5 | ||||||
| $ | 151.3 | $ | 149.5 | |||||
| Quarter | ||||||||
| Ended, | ||||||||
| March 31, | Inception | |||||||
| 2006 | to Date | |||||||
|
Payments made, including related legal costs
|
$ | — | $ | (355.7 | ) | |||
|
Insurance recoveries(2)
|
1.8 | 269.5 | ||||||
| $ | 1.8 | $ | (86.2 | ) | ||||
| (1) | The asbestos-related receivable was determined on the same basis as the asbestos-related cost accrual. However, no assurances can be given that KACC will be able to project similar recovery percentages for future asbestos-related claims or that the amounts related to future asbestos-related claims will not exceed KACC’s aggregate insurance coverage. Amounts are stated in nominal dollars and not discounted to present value as the Company cannot currently project the actual timing of payments or insurance recoveries particularly in light of the expected treatment of such items in any plan of reorganization that is ultimately confirmed. The Company believes that, as of March 31, 2006, it had received all insurance recoveries that it is likely to collect in respect of asbestos-related costs paid. See Note 1. |
| (2) | Excludes certain amounts paid by insurers into escrow accounts (in respect of future settlements) more fully discussed below. |
As previously disclosed, at the Filing Date, the Company had
accrued approximately $610.1 (included in Liabilities Subject to
Compromise) in respect of asbestos and other similar personal
injury claims. As disclosed, such amount represented the
Company’s estimate for current claims and claims expected
to be filed over a 10 year period (the longest period KACC
believed it could then reasonably estimate) based on, among
other things existing claims, assumptions about the amounts of
asbestos-related payments, the status of ongoing litigation and
settlement initiatives, and the advice of Wharton Levin
Ehrmantraut & Klein, P.A., with respect to the current
state of the law related to asbestos claims. The Company also
disclosed that there were inherent limitations to such estimates
and that the Company’s actual liabilities in respect of
such claims could significantly exceed the amounts accrued; that
at some point during the reorganization process, the Company
expected that an estimation of KACC’s entire
asbestos-related liability would occur; and that until such
process was complete or KACC had more information, KACC was
unlikely to be able to adjust its accruals.
While a formal estimation process has not been completed, the
Company believes it has sufficient information to project a
range of likely costs. The Company estimates that its total
liability for asbestos, silica and coal tar pitch volatile
personal injury claims is expected to be between approximately
$1,100.0 and $2,400.0. However, the Company does not anticipate
that other constituents would necessarily agree with this range
and the Company anticipates that, were an estimation process to
occur in the Cases (which is not expected), other constituents
would be expected to disagree with the Company’s estimated
range of costs. In particular, the Company is aware that certain
informal assertions have been made by representatives for the
asbestos, silica and coal tar pitch volatiles claimants that the
actual liability may exceed, perhaps significantly,
31
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
the top end of the Company’s expected range. While the
Company cannot reasonably predict what the ultimate amount of
such claims might be determined to be, the Company believes that
the minimum end of the range is both probable and reasonably
estimatable. Accordingly, in accordance with GAAP, the Company
is reflecting an accrued liability of $1,115.0 for the minimum
end of the expected range (included in Liabilities subject to
Compromise — see Note 1). Future adjustments to
such accruals are possible as the reorganization and/or
estimation process proceeds and it is possible that such
adjustments will be material.
As previously disclosed, KACC believes that it has insurance
coverage available to recover a substantial portion of its
asbestos-related costs. As previously disclosed, the Company
reached this conclusion after considering its prior
insurance-related recoveries in respect of asbestos-related
claims, existing insurance policies, and the advice of Heller
Ehrman LLP with respect to applicable insurance coverage law
relating to the terms and conditions of those policies.
The Company has continued its efforts with insurers to make
clear the amount of insurance coverage expected to be available
in respect of asbestos, silica and coal tar pitch personal
injury claims. The Company has settled asbestos-related coverage
matters with certain of its insurance carriers. However, other
carriers have not yet agreed to settlements and disputes with
carriers exist. During 2000, KACC filed suit in
San Francisco Superior Court against a group of its
insurers, which suit was thereafter split into two related
actions. Additional insurers were added to the litigation in
2000 and 2002. During October 2001, June 2003, February 2004 and
April 2004, the court ruled favorably on a number of policy
interpretation issues. Additionally, one of the favorable
October 2001 rulings was affirmed in February 2002 by an
intermediate appellate court in response to a petition from the
insurers. The litigation is continuing. Certain insurers have
filed motions for review and appeals to object to certain
aspects of the confirmation order in respect of the Kaiser
Aluminum Amended Plan, including with regard to whether the
rights to proceeds of certain of the insurance policies may be
transferred upon emergence to the applicable personal injury
trust(s) contemplated by the Kaiser Aluminum Amended Plan as
part of the resolution of the outstanding tort claims. It is
expected that the United States District Court will decide this
matter as a part of the plan affirmation process. While the
Company believes that the applicable law supports the transfer
of such rights to proceeds to the Applicable Personal Injury
Trust(s), no assurances can be provided on how the United States
District Court will ultimately rule on this or other aspects of
the Kaiser Aluminum Amended Plan.
The timing and amount of future insurance recoveries continues
to be dependent on the resolution of any disputes regarding
coverage under the applicable insurance policies through the
process of negotiations or further litigation. However, the
Company believes that substantial recoveries from the insurance
carriers are probable. The Company estimates that at
March 31, 2006 its remaining solvent insurance coverage was
in the range of $1,400.0 — $1,500.0. Further, assuming
that actual asbestos, silica and coal tar pitch volatile costs
were to be the $1,115.0 amount now accrued (as discussed above)
the Company believes that it would be able to recover from
insurers amounts totaling approximately $963.7, and, accordingly
the Company recorded in 2004 an approximate $500.0 increase in
its personal injury-related insurance receivable. The foregoing
estimates are based on, among other things, negotiations, the
results of the litigation efforts discussed above and the advice
of Heller Ehrman LLP with respect to applicable insurance
coverage law relating to the terms and conditions of those
policies. While the Company considers the approximate $963.7
amount to be probable (based on the factors cited above) it is
possible that facts and circumstances could change and, if such
a change were to occur, that a material adjustment to the amount
recorded could occur. Additionally, it should be noted that, if
through the estimation process or negotiation, it was determined
that a significantly higher amount of costs were expected to be
paid in respect of asbestos, silica and coal tar pitch volatile
claims: (a) any amounts in excess of $1,400.0 —
$1,500.0 would likely not be offset by any expected incremental
insurance recoveries and (b) it is presently uncertain to
what extent additional insurance recoveries would be determined
under GAAP to be probable in respect of expected costs between
the $1,100.0 amount accrued at March 31, 2006 and total
amount of estimated solvent insurance coverage available.
Further, it is possible
32
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
that, in order to provide certainty in respect of tort-related
insurance recoveries, the Company and the insurers may enter
into further settlement agreements establishing payment
obligations of insurers to the trusts discussed in Note 1.
Settlement amounts may be different from the face amount of the
policies, which are stated in nominal terms, and may be affected
by, among other things, the present value of possible cash
receipts versus the potential obligation of the insurers to pay
over time which could impact the amount of receivables recorded.
Since the start of the Cases, KACC has entered into settlement
agreements with several of the insurers whose asbestos-related
obligations are primarily in respect of future asbestos claims.
These settlement agreements were approved by the Court. In
accordance with the Court approval, the insurers have paid
certain amounts, pursuant to the terms of the approved escrow
agreements, into funds (the “Escrow Funds”) in which
KACC has no interest, but which amounts will be available for
the ultimate settlement of KACC’s asbestos-related claims.
Because the Escrow Funds are under the control of the escrow
agents, who will make distributions only pursuant to a Court
order, the Escrow Funds are not included in the accompanying
consolidated balance sheet at March 31, 2006 . In addition,
since neither the Company nor KACC received any economic benefit
or suffered any economic detriment and have not been relieved of
any asbestos-related obligation as a result of the receipt of
the escrow funds, neither the asbestos-related receivable nor
the asbestos-related liability have been adjusted as a result of
these transactions.
During the latter half of 2005 and the first quarter of 2006,
the Company entered into certain conditional settlement
agreements with insurers under which the insurers agreed (in
aggregate) to pay approximately $442.0 in respect of
substantially all coverage under certain policies having a
combined face value of approximately $539.0. The settlements,
which were approved by the Court, have several conditions,
including a legislative contingency and are only payable to the
trust(s) being set up under the Kaiser Aluminum Amended Plan
upon emergence (more fully discussed in Note 1). One set of
insurers paid approximately $137.0 into a separate escrow
account in November 2005. If the Company does not emerge, the
agreement is null and void and the funds (along with any
interest that has accumulated) will be returned to the insurers.
As of March 31, 2006, the insurers had paid $219.3 into the
Escrow Funds, a substantial portion of which related to the
conditional settlements.
During April 2006, the Company entered into another conditional
insurance settlement agreement with an insurer, subject to Court
approval. Under this conditional settlement, the insurer agreed
to pay a stipulated percentage (37.5%) of the costs and
liquidation values of asbestos-related and silica-related
personal injury claims liquidated by the applicable trust that
will be set up under the Kaiser Aluminum Amended Plan. The
insurer would make quarterly payments to the trusts, subject to
invoices from the trusts on liquidation values and expenses and
subject to caps on the amount to be paid in any quarter, which
caps range from between $9.9 and $17.0. The quarterly payments
are payable over the period October 2006 through July 2016. The
conditional agreement does, however, provide for the
“rollover” of certain unused amounts from one
quarterly period to the next. The maximum total payable pursuant
under the conditional settlement agreement is $567.9, which
amount is the approximate combined face value of the policies.
For the full face amount of the policies to be collected, the
total liability would have to exceed the approximate $1,115.0
liability amount reflected in the Company’s March 31,
2006 balance sheet. Other terms of the conditional settlement
agreement are similar to those disclosed with respect to earlier
agreements. The April 2006 conditional insurance settlement was
approved by the Court in May 2006 and, similar to the previous
agreements, is null and void if the Company does not emerge from
Chapter 11 pursuant to the terms of the Kaiser Aluminum
Amended Plan. The Company continues to believe that ultimate
collection of the approximately $963.7 of personal
injury-related insurance receivables in total is probable, even
if the conditional insurance settlements are approved by the
Court and become effective. However, no assurances can be
provided that the Kaiser Aluminum Amended Plan will become
effective.
33
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Additional policies with other insurers remain the subject on
ongoing coverage litigation. The aggregate face value of the
policies still subject to ongoing coverage litigation is in
excess of $300.0. It is possible that settlements with
additional insurers will occur. However, no assurances can be
given that such settlements will occur.
The Company has not provided any accounting recognition for the
conditional agreements in the accompanying financial statements
given: (1) the conditional nature of the settlements;
(2) the fact that, if the Kaiser Aluminum Amended Plan does
not become effective, the Company’s interests with respect
to the insurance policies covered by the agreements are not
impaired in any way; and (3) the Company believes that
collection of the approximate $963.7 amount of Personal
injury-related insurance recovery receivable is probable even if
the conditional agreements are ultimately approved. No
assurances can be given as to whether the conditional agreements
will become final or as to what amounts will ultimately be
collected in respect of the insurance policies covered by the
conditional settlement or any other insurance policies.
Hearing Loss Claims. During February 2004, the Company
reached a settlement in principle in respect of 400 claims,
which alleged that certain individuals who were employees of the
Company, principally at a facility previously owned and operated
by KACC in Louisiana, suffered hearing loss in connection with
their employment. Under the terms of the settlement, which is
still subject to Court approval the claimants will be allowed
claims totaling $15.8. As such, the Company recorded a $15.8
charge (in Other operating charges, net in 2003 and a
corresponding obligation (included in Liabilities subject to
compromise, Other accrued liabilities — see
Note 1). However, no cash payments by the Company are
required in respect of these amounts. Rather the settlement
agreement contemplates that, at emergence, these claims will be
transferred to a separate trust along with certain rights
against certain insurance policies of the Company and that such
insurance policies will be the sole source of recourse to the
claimants. While the Company believes that the insurance
policies are of value, no amounts have been reflected in the
Company’s financial statements at March 31, 2006 in
respect of such policies as the Company could not with the level
of certainty necessary determine the amount of recoveries that
were probable.
During the Cases, the Company has received approximately 3,200
additional proofs of claim alleging pre-petition injury due to
noise induced hearing loss. It is not known at this time how
many, if any, of such claims have merit or at what level such
claims might qualify within the parameters established by the
above-referenced settlement in principle for the 400 claims.
Accordingly, the Company cannot presently determine the impact
or value of these claims. However, under the plan of
reorganization all such claims will be transferred, along with
certain rights against certain insurance policies, to a separate
trust and resolved in that manner rather than being settled
prior to the Company’s emergence from the Cases.
Labor Matters. In connection with the USWA strike and
subsequent lock-out by KACC, which was settled in September
2000, certain allegations of unfair labor practices
(“ULPs”) were filed with the National Labor Relations
Board (“NLRB”) by the USWA. As previously disclosed,
KACC responded to all such allegations and believed that they
were without merit. Twenty-two of twenty-four allegations of
ULPs previously brought against KACC by the USWA have been
dismissed. A trial before an administrative law judge for the
two remaining allegations concluded in September 2001. In May
2002, the administrative law judge ruled against KACC in respect
of the two remaining ULP allegations and recommended that the
NLRB award back wages, plus interest, less any earnings of the
workers during the period of the lockout. The administrative law
judge’s ruling did not contain any specific amount of
proposed award and was not self-executing.
In January 2004, as part of its settlement with the USWA with
respect to pension and retiree medical benefits, KACC and the
USWA agreed to settle their case pending before the NLRB,
subject to approval of the NLRB General Counsel and the Court
and ratification by union members. Under the terms of the
agreement, solely for the purposes of determining distributions
in connection with the reorganization, an
34
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
unsecured pre-petition claim in the amount of $175.0 will be
allowed. Also, as part of the agreement, the Company agreed to
adopt a position of neutrality regarding the unionization of any
employees of the reorganized company.
The settlement was ratified by the union members in February
2004, amended in October 2004, and ultimately approved by the
Court in February 2005. Until February 2005, the settlement was
also contingent on the Court’s approval of the Intercompany
Agreement. However, such contingency was removed when the Court
approved the Intercompany Agreement in February 2005. Since all
material contingencies in respect of this settlement have been
resolved and, since the ULP claim existed as of the
December 31, 2004 balance sheet date, the Company recorded
a $175.0 non-cash charge in the fourth quarter of 2004.
Contingencies Regarding Settlement with the PBGC. As more
fully described in Note 10, in response to the January 2004
Debtors’ motion to terminate or substantially modify
substantially all of the Debtors’ defined benefit pension
plans, the Court ruled that the Company had met the factual
requirements for distress termination as to all of the plans at
issue. The PBGC appealed the Court’s ruling. However, as
more fully discussed in Note 10, during the pendency of the
PBGC’s appeal, the Company and the PBGC reached a
settlement under which the PBGC agreed to assume the Terminated
Plans. The Court approved this settlement in January 2005. The
Company believed that, subject to the Kaiser Aluminum Amended
Plan and the Liquidating Plans complying with the terms of the
PBGC settlement, all issues in respect of such matters were
resolved. However, despite the settlement with the PBGC, the
intermediate appellate court proceeded to consider the
PBGC’s earlier appeal and issued a ruling dated
March 31, 2005 affirming the Court’s rulings regarding
distress termination of all such plans. If the current appellate
ruling became final, it is possible that the remaining defined
benefit plans would be assumed by the PBGC. Since the Company
and the PBGC became aware of the intermediate appellate court
ruling, the Company and the PBGC have conducted additional
discussions. In July 2005, the Company and the PBGC reached an
agreement, which was approved by the Court in September 2005,
under which the PBGC agreement previously approved by the Court
was amended to permit the PBGC to further appeal the
intermediate appellate court ruling. Under the terms of the
amended PBGC agreement, if the PBGC were to prevail in the
further appeal, all aspects of the previously approved PBGC
agreement would remain the same. Accordingly, in essence, if the
PBGC’s further appeal were to prevail, the Company does not
believe there would be any material adverse consequences. On the
other hand, under the amended agreement, if the intermediate
appellate court ruling is upheld on further appeal, the PBGC is
required to: (a) approve the distress termination of the
remaining defined benefit pension plans; and (b) reduce the
amount of the administrative claim to $11.0 (from $14.0). Under
the amended agreement, both the Company and the PBGC agreed to
take up no further appeals. Pending a final resolution of this
matter, the Company’s settlement with the PBGC remains in
full force and effect. Upon consummation of the Liquidating
Plans, the $11.0 minimum was paid to the PBGC. The remaining
$3.0 that would be payable if the PBGC were to be paid the
maximum amount of the administrative claim was accrued at
December 31, 2005 in Accrued salaries, wages, and related
expenses. The Company continues to believe that any outcome
would not be less favorable (from a cash perspective) than the
terms of the PBGC settlement or the amended PBGC agreement.
However, if the remaining defined benefit pension plans were to
be terminated, it would likely result in a non-cash charge of
approximately $6.0 — $7.0.
The indenture trustee for the Sub Notes appealed the
Court’s order approving the settlement with the PBGC. In
March 2006, the first level appellate court affirmed the
Court’s approval of the settlement with the PBGC.
Other Contingencies. The Company or KACC is involved in
various other claims, lawsuits, and other proceedings relating
to a wide variety of matters related to past or present
operations. While uncertainties are inherent in the final
outcome of such matters, and it is presently impossible to
determine the actual costs that ultimately may be incurred,
management currently believes that the resolution of such
uncertainties and the
35
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
incurrence of such costs should not have a material adverse
effect on the Company’s consolidated financial position,
results of operations, or liquidity.
| 12. | Derivative Financial Instruments and Related Hedging Programs |
In conducting its business, KACC has historically used various
instruments, including forward contracts and options, to manage
the risks arising from fluctuations in aluminum prices, energy
prices and exchange rates. KACC has historically entered into
derivative transactions from time to time to limit its exposure
resulting from (1) its anticipated sales of primary
aluminum and fabricated aluminum products, net of expected
purchase costs for items that fluctuate with aluminum prices,
(2) the energy price risk from fluctuating prices for
natural gas used in its production process, and (3) foreign
currency requirements with respect to its cash commitments with
foreign subsidiaries and affiliates. As KACC’s hedging
activities are generally designed to lock-in a specified price
or range of prices, gains or losses on the derivative contracts
utilized in the hedging activities (except the impact of those
contracts discussed below which have been marked to market)
generally offset at least a portion of any losses or gains,
respectively, on the transactions being hedged.
KACC’s share of primary aluminum production from Anglesey
is approximately 150,000,000 pounds annually. Because KACC
purchases alumina for Anglesey at prices linked to primary
aluminum prices, only a portion of the Company’s net
revenues associated with Anglesey are exposed to price risk. The
Company estimates the net portion of its share of Anglesey
production exposed to primary aluminum price risk to be
approximately 100,000,000 pounds annually.
As stated above, the Company’s pricing of fabricated
aluminum products is generally intended to lock-in a conversion
margin (representing the value added from the fabrication
process(es)) and to pass metal price risk on to its customers.
However, in certain instances the Company does enter into firm
price arrangements. In such instances, the Company does have
price risk on its anticipated primary aluminum purchase in
respect of the customer’s order. Total fabricated products
shipments during the quarter ended March 31, 2005 and 2006
that contained fixed price terms were (in millions of pounds)
29.8 and 42.9, respectively.
During the last three years the volume of fabricated products
shipments with underlying primary aluminum price risk were
roughly the same as the Company’s net exposure to primary
aluminum price risk at Anglesey. As such, the Company considers
its access to Anglesey production overall to be a
“natural” hedge against any fabricated products firm
metal-price risk. However, since the volume of fabricated
products shipped under firm prices may not match up on a
month-to-month basis
with expected Anglesey-related primary aluminum shipments, the
Company may use third party hedging instruments to eliminate any
net remaining primary aluminum price exposure existing at any
time.
At March 31, 2006, the fabricated products business held
contracts for the delivery of fabricated aluminum products that
have the effect of creating price risk on anticipated purchases
of primary aluminum during the last three quarters of 2006 and
for the period 2007 — 2010 totaling approximately (in
millions of pounds): 2006: 130.0, 2007: 92.0, 2008:75.0, 2009:
63.0 and 2010: 62.0.
36
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The following table summarizes KACC’s material derivative
positions at March 31, 2006:
| Notional | |||||||||||||
| Amount of | Carrying/ | ||||||||||||
| Contracts | Market | ||||||||||||
| Commodity | Period | (mmlbs) | Value | ||||||||||
|
Aluminum —
|
|||||||||||||
|
Option sale contracts
|
1/10 through 12/11 | 48.9 | $ | 6.5 | |||||||||
|
Fixed priced purchase contracts
|
4/06 through 12/06 | 29.8 | .5 | ||||||||||
|
Fixed priced sales contracts
|
1/07 through 12/07 | 23.9 | (.3 | ) | |||||||||
| Notional | |||||||||||||
| Amount of | Carrying/ | ||||||||||||
| Contracts | Market | ||||||||||||
| Foreign Currency | Period | (mm GBP) | Value | ||||||||||
|
Pounds Sterling —
|
|||||||||||||
|
Option sales contracts
|
4/06 through 12/07 | 73.5 | $ | 1.9 | |||||||||
|
Fixed priced purchase contracts
|
4/06 through 12/07 | 73.5 | (1.8 | ) | |||||||||
| Notional | |||||||||||
| Amount of | Carrying/ | ||||||||||
| Contracts | Market | ||||||||||
| Energy | Period | (mmbtu) | Value | ||||||||
|
Natural gas —
|
|||||||||||
|
Fixed priced purchase contracts(a)
|
4/06 through 12/06 | 920,000 | (.5 | ) | |||||||
| (a) | When the hedges in place as of March 31, 2006 are combined with price limits in the Company’s physical supply agreement, KACC’s exposure to increases in natural gas prices has been substantially limited for approximately 64% of the natural gas purchases for April 2006 through June 2006, approximately 19% of the natural gas purchases for July 2006 through September 2006 and approximately 11% of the natural gas purchases for October 2006 through December 2006. |
As more fully discussed in Notes 2 and 5, the Company
currently must reflect changes in the market value of its
derivative instruments in net income (rather than deferring such
gains/losses to the date the underlying transactions to which
the related hedges occur). Included in net income for the first
quarter of 2006 were realized gains of $1.2 and unrealized gains
of $4.2. Included in net income for the first quarter of 2005
were unrealized losses of $2.0.
| 13. | Other Operating Charges |
Other Operating Charges. The income (loss) impact
associated with other operating charges for the quarter
March 31, 2005, included a charge totaling $5.6, associated
with the 2004 portion of the Company’s defined contribution
plans, which were implemented in March 2005 (see
Note 10 — Fabricated products business unit: $5.2
and Corporate: $.4). Other operating charges for the quarter
ended March 31, 2005, also included a charge totaling $.6
related to termination of the Houston, Texas administrative
office lease in connection with the combination of the Corporate
headquarters into the existing Fabricated products headquarters.
| 14. | Key Employee Retention Program |
In June 2002, the Company adopted a key employee retention
program (the “KERP”), which was approved by the Court
in September 2002. The KERP is a comprehensive program that is
designed to provide
37
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
financial incentives sufficient to retain certain key employees
during the Cases. The KERP includes six key elements: a
retention plan, a severance plan, a change in control plan, a
completion incentive plan, the continuation for certain
participants of an existing supplemental employee retirement
plan (“SERP”) and a long-term incentive plan. Under
the KERP, retention payments commenced in September 2002 and
were paid every six months through March 31, 2004, except
that 50% of the amounts payable to certain senior officers were
withheld until the Debtors emerge from the Cases or as otherwise
agreed pursuant to the KERP. During 2004 and 2003, the Company
recorded charges of $1.5 and $6.1, respectively, (included in
Selling, administrative, research and development, and general)
related to the KERP. The severance and change in control plans,
which are similar to the provisions of previous arrangements
that existed for certain key employees, generally provide for
severance payments of between six months and three years of
salary and certain benefits, depending on the facts and
circumstances and the level of employee involved. The completion
incentive plan generally provided for payments that reduced over
time to certain senior officers depending on the elapsed time
until the Debtors emerged from the Cases. The completion
incentive lapsed with no payments due. The SERP generally
provides additional non-qualified pension benefits for certain
active employees at the time that the KERP was approved, who
would suffer a loss of benefits based on Internal Revenue Code
limitations, so long as such employees are not subsequently
terminated for cause or voluntarily terminate their employment
prior to reaching their retirement age. The long-term incentive
plan generally provides for incentive awards to key employees
based on an annual cost reduction target. Payment of such
long-term incentive awards generally will be made: (a) 50%
when the Debtors emerge from the Cases and (b) 50% one year
from the date the Debtors emerge from the Cases. At
March 31, 2006, approximately $9.3 was accrued in respect
of the KERP long-term incentive plan.
| 15. | Pacific Northwest Power Matters |
During October 2000, KACC signed an electric power contract with
the Bonneville Power Administration (“BPA”) under
which the BPA, starting October 1, 2001, was to provide
KACC’s operations in the State of Washington with
approximately 290 megawatts of power through September 2006. The
contract provided KACC with sufficient power to fully operate
KACC’s Trentwood facility, as well as approximately 40% of
the combined capacity of KACC’s Mead and Tacoma aluminum
smelting operations which had been curtailed since the last half
of 2000.
As a part of the reorganization process, the Company concluded
that it was in its best interest to reject the BPA contract as
permitted by the Code. As such, with the authorization of the
Court, the Company rejected the BPA contract on
September 30, 2002. The contract rejection gives rise to a
pre-petition claim (see Note 1). The BPA has filed a proof
of claim for approximately $75.0 in connection with the Cases in
respect of the contract rejection. The Company has previously
disclosed that the amount of the BPA claim would ultimately be
determined either through a negotiated settlement, litigation or
a computation of prevailing power prices over the contract
period and that, as the amount of the BPA’s claim in
respect of the contract rejection had not been determined, no
provision had been made for the claim in the Company’s
prior period financial statements. In October 2005, the Debtors
asked the Court to reduce the claim to $1.1 as the take-or-pay
contract price has consistently been below average market
prices. The $1.1 amount represents only certain pre-petition
invoices and such amount is (and has been) fully accrued. In
April 2006, the Company and the BPA reached an agreement, in
principle, which must be approved by the Court, to resolve the
claim by granting the BPA an unsecured claim totaling
approximately $6.1 (i.e., $5.0 in addition to the pre-petition
amount payable). The incremental amount of $5.0 has not been
recognized in the accompanying financial statements and will not
be until Court approval is obtained. The Court is currently
scheduled to hear the Company’s motion on the settlement
agreement on May 15, 2006. Whatever the ultimate amount of
the BPA claim, it is expected to be settled, along with all
other pre-petition unsecured claims pursuant to the Kaiser
Aluminum Amended Plan (see Note 1).
38
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 16. | Segment and Geographical Area Information |
The Company’s primary line of business is the production of
fabricated aluminum products. In addition, the Company owns a
49% interest in Anglesey, which owns an aluminum smelter in
Holyhead, Wales. Historically, the Company, through its wholly
owned subsidiary, KACC, operated in all principal sectors of the
aluminum industry including the production and sale of bauxite,
alumina and primary aluminum in domestic and international
markets. However, as previously disclosed, as a part of the
Company’s reorganization efforts, the Company has sold
substantially all of its commodities operations (including the
Company’s interests in and related to QAL which were sold
on April 1, 2005). The balances and results in respect of
such operations are now considered discontinued operations (see
Note 6 and 7). The amounts remaining in Primary aluminum
relate primarily to the Company’s interests in and related
to Anglesey and the Company’s primary aluminum
hedging-related activities.
The Company’s operations are organized and managed by
product type. The Company’s operations, after the
discontinued operations reclassification, include two operating
segments of the aluminum industry and the corporate segment. The
two aluminum industry segments are: Fabricated products and
Primary aluminum. The Fabricated products business unit sells
value-added products such as heat treat aluminum sheet and
plate, extrusions and forgings which are used in a wide range of
industrial applications, including for automotive, aerospace and
general engineering end-use applications. The Primary aluminum
business unit produces commodity grade products as well as
value-added products such as ingot and billet, for which the
Company receives a premium over normal commodity market prices
and conducts hedging activities in respect of KACC’s
exposure to primary aluminum price risk. The accounting policies
of the segments are the same as those described in Note 2
of Notes to Consolidated Financial Statements included in the
Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005. Business unit results are
evaluated internally by management before any allocation of
corporate overhead and without any charge for income taxes,
interest expense or Other operating charges (benefits), net. See
Note 15 of Notes to Consolidated Financial Statements in
the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005 for further information
regarding segments.
Given the significance of the Company’s exposure to primary
aluminum prices and alumina prices (which typically are linked
to primary aluminum prices on a lagged basis) in prior years,
the commodity marketing activities were considered a separate
business unit. In the accompanying financial statements, the
Company has reclassified to discontinued operations all of the
primary aluminum hedging results in respect of the
commodity-related interests that have been sold (including the
Company’s interests in and related to QAL that were sold in
April 2005) and that are also treated as discontinued
operations. As stated above, remaining primary aluminum hedging
activities related to the Company’s interests in Anglesey
and any firm price fabricated product shipments are considered
part of the “Primary aluminum business unit”.
39
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Financial information by operating segment, excluding
discontinued operations, for the quarters ended March 31,
2006 and 2005, is as follows:
| Quarter Ended | |||||||||
| March 31, | |||||||||
| 2006 | 2005 | ||||||||
|
Net Sales:
|
|||||||||
|
Fabricated Products
|
$ | 288.0 | $ | 244.4 | |||||
|
Primary Aluminum
|
48.3 | 37.0 | |||||||
| $ | 336.3 | $ | 281.4 | ||||||
|
Segment Operating Income (Loss):
|
|||||||||
|
Fabricated Products
|
$ | 45.0 | $ | 25.4 | |||||
|
Primary Aluminum
|
8.7 | 2.8 | |||||||
|
Corporate and Other
|
(9.7 | ) | (6.9 | ) | |||||
|
Other Operating Charges — Note 13
|
— | (6.2 | ) | ||||||
| $ | 44.0 | $ | 15.1 | ||||||
| Quarter Ended | |||||||||
| March 31, | |||||||||
| 2006 | 2005 | ||||||||
|
Depreciation and amortization:
|
|||||||||
|
Fabricated Products
|
$ | 4.7 | $ | 4.9 | |||||
|
Corporate and Other
|
.1 | — | |||||||
| $ | 4.8 | $ | 4.9 | ||||||
| Quarter Ended | ||||||||||
| March 31, | ||||||||||
| 2006 | 2005 | |||||||||
|
Income taxes paid:(1)
|
||||||||||
|
Fabricated Products —
|
||||||||||
|
United States
|
$ | — | $ | — | ||||||
|
Canada
|
.4 | 1.8 | ||||||||
| $ | .4 | $ | 1.8 | |||||||
| (1) | Income taxes paid exclude foreign income tax paid by discontinued operations of $8.7 for the quarter ended March 31, 2005. |
40
| Item 2. | Management’s Discussion and Analysis of Financial Condition and Results of Operations |
This section should be read in conjunction with Part I,
Item 1, of this Report.
This section contains statements which constitute
“forward-looking statements” within the meaning of the
Private Securities Litigation Reform Act of 1995. These
statements appear in a number of places in this
section (for example “Recent Events and
Developments,” “Results of Operations” and
“Liquidity and Capital Resources”). Such statements
can be identified by the use of forward-looking terminology such
as “believes,” “expects,” “may,”
“estimates,” “will,” “should,”
“plans” or “anticipates” or the negative
thereof or other variations thereon or comparable terminology,
or by discussions of strategy. Readers are cautioned that any
such forward-looking statements are not guarantees of future
performance and involve significant risks and uncertainties, and
that actual results may vary materially from those in the
forward-looking statements as a result of various factors. These
factors include the effectiveness of management’s
strategies and decisions, general economic and business
conditions, developments in technology, new or modified
statutory or regulatory requirements and changing prices and
market conditions. This section and Part I, Item
1A. “Risk Factors” in the Company’s Annual
Report on
Form 10-K for the
year ended December 31, 2005, each identify other factors
that could cause actual results to vary. No assurance can be
given that these are all of the factors that could cause actual
results to vary materially from the forward-looking statements.
Reorganization Proceedings
Background. Kaiser Aluminum Corporation (the
“Company”), Kaiser Aluminum & Chemical Corporation
(“KACC”) and 24 of KACC’s subsidiaries have filed
separate voluntary petitions in the United States Bankruptcy
Court for the District of Delaware (the “Court”) for
reorganization under Chapter 11 of the United States
Bankruptcy Code (the “Code”). In December 2005, four
of the KACC subsidiaries were dissolved, pursuant to two
separate plans of liquidation as more fully discussed below. The
Company, KACC and the remaining 20 KACC subsidiaries continue to
manage their businesses in the ordinary course as
debtors-in-possession
subject to the control and administration of the Court and are
collectively referred to herein as the “Reorganizing
Debtors.”
In addition to KAC and KACC, the Debtors include the following
subsidiaries: Kaiser Bellwood Corporation
(“Bellwood”), Kaiser Aluminium International, Inc.
(“KAII”), Kaiser Aluminum Technical Services, Inc.
(“KATSI”), Kaiser Alumina Australia Corporation
(“KAAC”) (and its wholly owned subsidiary, Kaiser
Finance Corporation (“KFC”)), Kaiser Bauxite Company
(“KBC”), Kaiser Jamaica Corporation (“KJC”),
Alpart Jamaica Inc. (“AJI”), Kaiser
Aluminum & Chemical of Canada Limited
(“KACOCL”) and fifteen other entities with limited
balances or activities.
Commodity-related and Inactive Subsidiaries. As
previously disclosed, the Company generated net cash proceeds of
approximately $686.8 million from the sale of the
Company’s interests in and related to Queensland Alumina
Limited (“QAL”) and Alumina Partners of Jamaica
(“Alpart”). The Company’s interests in and
related to QAL were owned by KAAC and KFC. The Company’s
interests in and related to Alpart were owned by AJI and KJC.
Throughout 2005, the proceeds were being held in separate escrow
accounts pending distribution to the creditors of AJI, KJC, KAAC
and KFC (collectively the “Liquidating Subsidiaries”)
pursuant to certain liquidating plans.
During November 2004, the Liquidating Subsidiaries filed
separate joint plans of liquidation and related disclosure
statements with the Court. Such plans, together with the
disclosure statements and all amendments filed thereto, are
referred to as the “Liquidating Plans.” In general,
the Liquidating Plans provided for the vast majority of the net
sale proceeds to be distributed to the Pension Benefit Guaranty
Corporation (the “PBGC”) and the holders of
KACC’s
97/8%
and
107/8
% Senior Notes (the “Senior Notes”) and
claims with priority status.
As previously disclosed in 2004, a group of holders (the
“Sub Note Group”) of KACC’s
123/4
% Senior Subordinated Notes (the “Sub
Notes”) formed an unofficial committee to represent all
holders of Sub Notes and retained its own legal counsel. The Sub
Note Group asserted that the Sub Note holders’ claims
against the subsidiary guarantors (and in particular the
Liquidating Subsidiaries) may not, as a technical matter, be
41
contractually subordinated to the claims of the holders of the
Senior Notes against the subsidiary guarantors (including AJI,
KJC, KAAC and KFC). A separate group that holds both Sub Notes
and Senior Notes made a similar assertion, but also, maintained
that a portion of the claims of holders of Senior Notes against
the subsidiary guarantors were contractually senior to the
claims of holders of Sub Notes against the subsidiary
guarantors. The effect of such positions, if ultimately
sustained, would be that the holders of Sub Notes would be on a
par with all or portion of the holders of the Senior Notes in
respect of proceeds from sales of the Company’s interests
in and related to the Liquidating Subsidiaries.
The Court ultimately approved the disclosure statements related
to the Liquidating Plans in February 2005. In April 2005, voting
results on the Liquidating Plans were filed with the Court by
the Debtors’ claims agent. Based on these results, the
Court determined that a sufficient volume of creditors (in
number and amount) had voted to accept the Liquidating Plans to
permit confirmation proceedings with respect to the Liquidating
Plans to go forward even though the filing by the claims agent
also indicated that holders of the Sub Notes, as a group, voted
not to accept the Liquidating Plans. Accordingly, the Court
conducted a series of evidentiary hearings to determine the
allocation of distributions among holders of the Senior Notes
and the Sub Notes. In connection with those proceedings, the
Court also determined that there could be an allocation to the
Parish of St. James, State of Louisiana, Solid Waste Revenue
Bonds (the “Revenue Bonds”) of up to $8.0 million
and ruled against the position asserted by the separate group
that holds both Senior Notes and the Sub Notes.
On December 20, 2005, the Court confirmed the Liquidating
Plans (subject to certain modifications). Pursuant to the
Court’s order, the Liquidating Subsidiaries were authorized
to make partial cash distributions to certain of their
creditors, while reserving sufficient amounts for future
distributions until the Court resolved the contractual
subordination dispute among the creditors of these subsidiaries
(more fully discussed above) and for the payment of
administrative and priority claims and trust expenses. The
Court’s ruling did not resolve the dispute between the
holders of the Senior Notes and the holders of the Sub Notes
regarding their respective entitlement to certain of the
proceeds from sale of interests by the Liquidating Subsidiaries
(the “Senior Note-Sub Note Dispute”). However, as
a result of the Court’s approval, all restricted cash or
other assets held on behalf of or by the Liquidating
Subsidiaries were transferred to a trustee in accordance with
the terms of the Liquidating Plans. The trustee was then
authorized to make partial cash distributions after setting
aside sufficient reserves for amounts subject to the Senior
Note-Sub Note Dispute (approximately $213.0 million)
and for the payment of administrative and priority claims and
trust expenses (approximately $40.0 million). After such
reserves, the partial distribution totaled approximately
$430.0 million, of which, pursuant to the Liquidating
Plans, approximately $196.0 million was paid to the PBGC
and $202.0 million amount was paid to the indenture
trustees for the Senior Notes for subsequent distribution to the
holders of the Senior Notes. Of the remaining partial
distribution, approximately $21.0 million was paid to KACC
and $11.0 million was paid to the PBGC on behalf of KACC.
Partial distributions were made in late December 2005 and, in
connection with the effectiveness of the Liquidation Plans, the
Liquidating Subsidiaries were deemed to be dissolved and took
the actions necessary to dissolve and terminate their corporate
existence.
On December 22, 2005, the Court issued a decision in
connection with the Senior Note-Sub Note Dispute, finding
in favor of the Senior Notes. On January 10, 2006, the
Court held a hearing on a motion by the indenture trustee for
the Sub Notes to stay distribution of the amounts reserved under
the Liquidating Plans in respect of the Senior Note-Sub
Note Dispute pending appeals in respect of the Court’s
December 22, 2005 decision that the Sub Notes were
contractually subordinate to the Senior Notes in regard to
certain subsidiary guarantors (particularly the Liquidating
Subsidiaries) and that certain parties were not due certain
reimbursements. An agreement was reached at the hearing and
subsequently approved by Court order dated March 7, 2006,
authorizing the trustee to distribute the amounts reserved to
the indenture trustees for the Senior Notes and further
authorizing the indenture trustees to make distributions to
holders of the Senior Notes while such appeals proceed, in each
case subject to the terms and conditions stated in the order.
Based on the objections and pleadings filed by the Sub
Note Group and the group that holds Sub Notes and Senior
Notes and the assumptions and estimates upon which the
Liquidating Plans are based, if the holders of Sub Notes were
ultimately to prevail on their appeal, the Liquidating Plans
indicated that it is possible that the holders of the Sub Notes
could receive between approximately $67.0 million and
42
approximately $215.0 million depending on whether the Sub
Notes were determined to rank on par with a portion or all of
the Senior Notes. Conversely, if the holders of the Senior Notes
prevail on appeal, then the holders of the Sub Notes will
receive no distributions under Liquidating Plans. The Company
believes that the intent of the indentures in respect of the
Senior Notes and the Sub Notes was to subordinate the claims of
the Sub Note holders in respect of the subsidiary guarantors
(including the Liquidating Subsidiaries) and that the
Court’s ruling on December 22, 2005, was correct. The
Company cannot predict, however, the ultimate resolution of the
matters raised by the Sub Note Group, or the other group,
on appeal, when any such resolution will occur, or what impact
any such resolution may have on the Company, the Cases or
distributions to affected noteholders.
The distributions in respect of the Liquidating Plans also
settled substantially all amounts due between KACC and the
creditors of the Liquidating Subsidiaries pursuant to the
Intercompany Settlement Agreement (the “Intercompany
Agreement”) that went into affect in February 2005 other
than certain payments of alternative minimum tax paid by the
Company that it expects to recoup from the liquidating trust for
the KAAC and KFC joint plan of liquidation (“the KAAC/ KFC
Plan”) during the second half of 2006 in connection with a
2005 tax return (see Note 9 of Notes to Interim
Consolidated Financial Statements). The Intercompany Agreement
also resolved substantially all pre-and post-petition
intercompany claims among the Debtors.
KBC is being dealt with in the KACC plan of reorganization as
more fully discussed below.
Entities Containing the Fabricated Products and Certain Other
Operations. Under the Code, claims of individual creditors
must generally be satisfied from the assets of the entity
against which that creditor has a lawful claim. The claims
against the entities containing the Fabricated products and
certain other operations have to be resolved from the available
assets of KACC, KACOCL, and Bellwood, which generally include
the fabricated products plants and their working capital, the
interests in and related to Anglesey and proceeds received by
such entities from the Liquidating Subsidiaries under the
Intercompany Agreement. Sixteen of the Reorganizing Debtors have
no material ongoing activities or operations and have no
material assets or liabilities other than intercompany claims
(which were resolved pursuant to the Intercompany Agreement).
The Company has previously disclosed that it believed that it is
likely that most of these entities will ultimately be merged out
of existence or dissolved in some manner.
In June 2005, KAC, KACC, Bellwood, KACOCL and 17 of KACC’s
subsidiaries (i.e., the Reorganizing Debtors) filed a plan of
reorganization and related disclosure statement with the Court.
Following an interim filing in August 2005, in September 2005,
the Company filed an amended plan of reorganization (as
modified, the “Kaiser Aluminum Amended Plan”) and
related amended disclosure statements (the “Kaiser Aluminum
Amended Disclosure Plan”) with the Court. In December 2005,
with the consent of creditors and the Court, KBC was added to
the Kaiser Aluminum Amended Plan.
The Kaiser Aluminum Amended Plan, in general (subject to the
further conditions precedent as outlined below), resolves
substantially all pre-Filing Date liabilities of the Remaining
Debtors under a single joint plan of reorganization. In summary,
the Kaiser Aluminum Amended Plan provides for the following
principal elements:
| (a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration. | |
| (b) All post-petition and secured claims would either be assumed by the emerging entity or paid at emergence (see “Exit Cost” discussion below). | |
| (c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 10 of Notes to Interim Consolidated Financial Statements, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs are entitled to receive a contribution of 66.9% of the new common stock of the emerged entity. |
43
| (d) The PBGC will receive a cash payment of $2.5 million and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/ KFC Plan in claims of KFC against KACC, which the Company currently estimates will result in the PBGC receiving an additional 5.4% of the new common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 million cash payment discussed above is in addition to the cash amounts the Company has already paid to the PBGC (see Note 10 of Notes to Interim Consolidated Financial Statements) and that the PBGC has received and will receive from the Liquidating Subsidiaries under the Liquidating Plans. | |
| (e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and agreements with representatives of the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 million in cash from KACC, (iii) 100% of the equity in a KACC subsidiary whose sole asset will be a piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to be issued as per (f) below in respect of approximately $830.0 million of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will entitle the trusts to receive approximately 6.4% of the new common stock of the emerged entity. | |
| (f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are entitled to receive approximately 22.3% of the new common stock of the emerging entity in the proportion that their allowed claim bears to the total amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 million of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 million of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a specified small amount will receive a cash payment equal to approximately 2.9% of their agreed claim value in lieu of new common stock. In accordance with the contractual subordination provisions of the indenture governing the Sub Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash that would otherwise be distributed to the holders of the Sub Notes in respect of their claims against the Debtors would instead be distributed to holders of the Senior Notes and the Revenue Bonds on a pro rata basis based on their relative allowed amounts of their claims. |
The Kaiser Aluminum Amended Plan was accepted by all classes of
creditors entitled to vote on it and the Kaiser Aluminum Amended
Plan was confirmed by the Court on February 6, 2006. The
confirmation order remains subject to motions for review and
appeals filed by certain of KACC’s insurers and must still
be adopted or affirmed by the United States District Court.
Other significant conditions to emergence include completion of
the Company’s exit financing, listing of the new common
stock on the NASDAQ stock market and formation of certain trusts
for the benefit of different groups of torts claimants. As
provided in the Kaiser Aluminum Amended Plan, once the
Court’s confirmation order is adopted or affirmed by the
United States District Court, even if the affirmation order is
appealed, the Company can proceed to emerge if the United States
District Court does not stay its order adopting or affirming the
confirmation order and the key constituents in the
Chapter 11 proceedings agree. Assuming the United States
District Court adopts or affirms the confirmation order, the
Company believes that it is possible that it will emerge during
the second quarter of 2006 or early in the third quarter of
2006. No assurances can be given that the Court’s
confirmation order will ultimately be adopted or affirmed by the
United States District Court or that the transactions
contemplated by the Kaiser Aluminum Amended Plan will ultimately
be consummated.
44
At emergence from Chapter 11, the Reorganizing Debtors will
have to pay or otherwise provide for a material amount of
claims. Such claims include accrued but unpaid professional
fees, priority pension, tax and environmental claims, secured
claims, and certain post-petition obligations (collectively,
“Exit Costs”). The Company currently estimates that
its Exit Costs will be in the range of $45.0 million to
$60.0 million. The Company currently expects to fund such
Exit Costs using existing cash resources and borrowing
availability under an exit financing facility that would replace
the current Post-Petition Credit Agreement (see Note 8 of
Notes to Interim Consolidated Financial Statements). If funding
from existing cash resources and borrowing availability under an
exit financing facility are not sufficient to pay or otherwise
provide for all Exit Costs, the Company and KACC will not be
able to emerge from Chapter 11 unless and until sufficient
funding can be obtained. Management believes it will be able to
successfully resolve any issues that may arise in respect of an
exit financing facility or be able to negotiate a reasonable
alternative. However, no assurance can be given in this regard.
As discussed above, the Kaiser Aluminum Amended Plan
contemplates that the VEBAs would receive 66.9% of the new
common stock of the emerged entity. However, during
May 2006, the Company was informed that the VEBAs have sold
a portion of their interests in such new common stock
(representing 8.1% of the emerging entity’s new common
stock). As a result, the Company expects to contribute 58.8% of
the new common stock to the VEBAs upon emergence. Additionally,
during May 2006, the Company was informed that the PBGC intends
to sell approximately $462.0 million of its
$616.0 million allowed unsecured claim. As a result, the
PBGC ownership in the emerged entity is currently expected to be
approximately 4.6%.
Recent Events and Developments
Credit Arrangement. On February 1, 2006, the Court
approved an amendment to the post-petition credit facility (the
“DIP Facility”) of the financing agreement to extend
its expiration date through the earlier of May 11, 2006,
the effective date of a plan of reorganization or voluntary
termination by Company. In addition, the Court approved an
extension of the cancellation date of the lenders’
commitment for the exit financing in the form of a revolving
credit facility and a fully drawn term loan (the “Exit
Financing”) to May 11, 2006. On April 14, 2006,
the Court approved a short-term extension of the expiration date
of the DIP Facility and the cancellation date of the Exit
Financing from May 11, 2006 to May 17, 2006. The
extension was made to allow the Court to rule on, at its
May 15, 2006 hearing date, an extension of the expiration
date of the DIP Facility and the cancellation date of the Exit
Financing to August 31, 2006. While the Company believes
that the Court will approve the extension no assurances can be
made in this regard.
The principal terms of the committed revolving credit facility
would be essentially the same as or more favorable than the DIP
Facility, except that, among other things, the revolving credit
facility would close and be available upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature five years from the date of emergence. The
term loan commitment would be expected to close upon or within
30 days after the Debtors’ emergence from the
Chapter 11 proceedings and would be expected to mature five
years from the date of emergence, assuming the extension
discussed above is approved by the Court.
Restated 2005 Quarterly Data. During March 2006, the
Company determined that its previously issued financial
statements for the quarters ended March 31, 2005,
June 30, 2005 and September 30, 2005 should be
restated for two items: (1) VEBA-related payments made
during the first nine months of 2005 should have been recorded
as a reduction of the pre-petition retiree medical obligations
rather than as a current operating expense as was done in the
Company’s 2005 Quarterly Reports on
Form 10-Q and
(2) as more fully discussed in Note 2 of Notes to
Interim Consolidated Financial Statements, the Company
determined that its derivative financial instrument transactions
did not qualify for hedge (deferral) treatment as the
transactions had been accounted for in the Company’s
Quarterly Reports on
Form 10-Q. The
effect of the restatement related to the VEBA payments is to
decrease operating expenses by $6.7 million,
$5.7 million and $5.7 million in the first, second and
third quarters of 2005, respectively with an offsetting decrease
in Liabilities subject to compromise at March 31, 2005,
June 30, 2005 and September 30, 2005. The net effect
of the restatement related to the derivative transactions was to
increase operating expenses by $2.0 million,
$1.5 million and $1.0 million in the first, second and
third quarters of 2005, respectively, with an offsetting
increase in Other comprehensive
45
income at March 31, 2005, June 30, 2005 and
September 30, 2005, respectively. There is no net impact on
the Company’s cash flows as a result of either restatement.
See Note 5 of Notes to Interim Consolidated Financial
Statements for additional information regarding the restated
2005 quarterly data.
Asbestos-Related Insurance Coverage Conditional
Settlements. The Company has previously disclosed that it
estimated that it had approximately $1.4 billion of
remaining solvent asbestos-related insurance coverage. The
Company has recognized approximately $963.7 million of such
amount in its financial statements. As disclosed throughout our
SEC filings (including in the Notes and Critical Accounting
Policies), the tort liability and offsetting insurance
receivable amounts recognized (and disclosed) in the financial
statements are nominal amounts, as the Company cannot predict
the timing of cash flows. The Company has also disclosed that it
is possible that amounts may be settled at less than the face
value of policies for various reasons including the possible
present value effect. During the latter half of 2005 and the
first quarter of 2006, the Company entered into certain
conditional settlement agreements with insurers under which the
insurers agreed (in aggregate) to pay approximately
$442.0 million in respect of substantially all coverage
under certain policies having a combined face value of
approximately $539.0 million. The settlements, which were
approved by the Court, have several conditions, including a
legislative contingency and are only payable to the trust(s)
being set up under the Company’s plan of reorganization
upon emergence (more fully discussed in Note 1 of Notes to
Interim Consolidated Financial Statements). One set of insurers
paid approximately $137.0 million into a separate escrow
account in November 2005. If the Company does not emerge, the
agreement is null and void and the funds (along with any
interest that has accumulated) will be returned to the insurers.
During April 2006, the Company entered into another conditional
insurance settlement agreement with an insurer, subject to Court
approval. Under this conditional settlement, the insurer agreed
to pay a stipulated percentage (37.5%) of the costs and
liquidation values of asbestos-related and silica-related
personal injury claims liquidated by the applicable trust that
will be set up under the Kaiser Aluminum Amended Plan. The
insurer would make quarterly payments to the trusts, subject to
invoices from the trusts on liquidation values and expenses and
subject to caps on the amount to be paid in any quarter, which
caps range from between $9.9 million and
$17.0 million. The quarterly payments are payable over the
period October 2006 through July 2016. The conditional agreement
does, however, provide for the “rollover” of certain
unused amounts from one quarterly period to the next. The
maximum total payable pursuant under the conditional settlement
agreement is $567.9 million, which amount is the
approximate combined face value of the policies. For the full
face amount of the policies to be collected, the total liability
would have to exceed the approximate $1,115.0 million
liability amount reflected in the Company’s March 31,
2006 balance sheet. Other terms of the conditional settlement
agreement are similar to those disclosed with respect to earlier
agreements. The April 2006 conditional insurance settlement was
approved by the Court in May 2006 and, similar to the previous
agreements, is null and void if the Company does not emerge from
Chapter 11 pursuant to the terms of the Kaiser Aluminum
Amended Plan. The Company continues to believe that ultimate
collection of the approximately $963.7 million of personal
injury-related insurance receivables in total is probable, even
if the conditional insurance settlements are approved by the
Court and become effective. However, no assurances can be
provided that the Kaiser Aluminum Amended Plan will become
effective.
Additional policies with other insurers remain the subject on
ongoing coverage litigation. The aggregate face value of the
policies still subject to ongoing coverage litigation is in
excess of $300.0 million. It is possible that settlements
with additional insurers will occur. However, no assurances can
be given that such settlements will occur.
The Company has not provided any accounting recognition for the
conditional agreements in the accompanying financial statements
given: (1) the conditional nature of the settlements;
(2) the fact that, if the Company’s plan of
reorganization is not approved by creditors or the Court, the
Company’s interests with respect to the insurance policies
covered by the agreements are not impaired in any way; and
(3) the Company believes that collection of the approximate
$963.7 million amount of Personal injury-related insurance
recovery receivable is probable even if the conditional
agreements are ultimately approved. No assurances can be given
as to whether the conditional agreements will become final or as
to what amounts will
46
ultimately be collected in respect of the insurance policies
covered by the conditional settlement or any other insurance
policies.
Legislation entitled “The Fairness in Asbestos Injury
Resolution Act of 2005” (the “FAIR Act”) is
currently pending before the U.S. Congress. If passed, the
FAIR Act could affect the rights and obligations of certain
companies with asserted asbestos liabilities and their insurers.
Because the exact terms of the proposed legislation are still
the subject of negotiation and Congressional debate, it is
uncertain how, if at all, such legislation might impact the
Company, holders of asbestos, silica, coal tar pitch volatiles
and hearing loss-related personal injury claims, or other
creditors or entities involved in the Cases. Given such
uncertainty, the Company currently plans on proceeding as
previously disclosed, but will take the then current status of
this proposed legislation into account when determining how to
proceed with affirmation and consummation of a plan or plans of
reorganization.
Significant Charges Associated with the Reorganization
Process. The Company has previously disclosed that it has
made substantial progress in its reorganization efforts and has
reached various agreements with substantially all of the key
creditor constituencies as to the value of their claims and the
agreed treatment for such claims in the Kaiser Aluminum Amended
Plan. These agreements have however resulted in a number of
significant charges including:
| • | A charge of $1,131.5 million in 2005 related to implementation of the Liquidating Plans, whereby (for purposes of computing distributions under the KAAC/ KFC Plan) the value of an intercompany claim is being treated as being for the benefit of certain third party creditors (see Liabilities subject to compromise in Note 1 of Notes to Interim Consolidated Financial Statements). | |
| • | Charges related to the sale of commodity interests in 2003 and 2004. These items are classified as “discontinued operations” in the accompanying financial statements. See Note 6 of Notes to Interim Consolidated Financial Statements for additional discussion of these items and amounts. | |
| • | Significant charges in 2003 and 2004 related to the termination of certain of the Company’s previous pension and retiree medical plans and other agreements reached with the PBGC, the USWA and certain other labor unions. These items are discussed in Note 10 and Note 11 of Notes to Interim Consolidated Financial Statements. | |
| • | Certain environmental charges in 2003 and 2004 associated with various settlements and transactions. See Note 11 of Notes to Interim Consolidated Financial Statements |
Additionally, while not resulting in a significant net charge,
the Company did substantially increase its recorded liability in
respect of asbestos and other personal injury related claims and
expected insurance recoveries in respect of such amounts. See
Note 11 of Notes to Interim Consolidated Financial
Statements.
Environmental Matters. The Company has previously
disclosed that, during April 2004, KACC was served with a
subpoena for documents and has been notified by Federal
authorities that they are investigating certain environmental
compliance issues with respect to KACC’s Trentwood facility
in Spokane, Washington. KACC is undertaking its own internal
investigation of the matter through specially retained counsel
to ensure that it has all relevant facts regarding
Trentwood’s compliance with applicable environmental laws.
KACC believes it is in compliance with all applicable
environmental laws and requirements at the Trentwood facility
and intends to defend any claim or charges, if any should
result, vigorously. The Company cannot assess what, if any,
impacts this matter may have on the Company’s or
KACC’s financial statements.
Results of Operations
The Company’s primary line of business is the production
and sale of fabricated aluminum products. In addition, the
Company owns a 49% interest in Anglesey, which owns an aluminum
smelter in Holyhead, Wales. Historically, the Company, through
its wholly owned subsidiary, KACC, operated in all principal
sectors of the aluminum industry including the production and
sale of bauxite, alumina and primary aluminum in domestic and
international markets. However, as previously disclosed, as a
part of the Company’s reorganization efforts, the Company
has sold substantially all of its commodities’ operations
other than
47
Anglesey. The balances and results of operations in respect of
the commodities interests sold (including the Company’s
interests in and related to QAL sold in April 2005) are now
considered discontinued operations (see Notes 6 and 7 of
Notes to Interim Consolidated Financial Statements). The
presentation in the table below restates the segment information
for such reclassifications. The amounts remaining in Primary
aluminum relate primarily to the Company’s interests in and
related to Anglesey and the Company’s primary aluminum
hedging-related activities.
The table below provides selected operational and financial
information on a consolidated basis with respect to the Company
for the quarters March 31, 2006 and 2005
(unaudited — in millions of dollars, except shipments
and prices). The following data should be read in conjunction
with the Company’s interim consolidated financial
statements and the notes thereto contained elsewhere herein. See
Note 15 of Notes to Consolidated Financial Statements in
the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005 for further information
regarding segments. Interim results are not necessarily
indicative of those for a full year.
| Quarter Ended | ||||||||||
| March 31, | ||||||||||
| 2006 | 2005 | |||||||||
|
Shipments(mm lbs):
|
||||||||||
|
Fabricated Products
|
137.7 | 126.4 | ||||||||
|
Primary Aluminum
|
39.1 | 38.4 | ||||||||
| 176.8 | 164.8 | |||||||||
|
Average Realized Third Party Sales Price (per pound):
|
||||||||||
|
Fabricated Products(1)
|
$ | 2.09 | $ | 1.93 | ||||||
|
Primary Aluminum(2)
|
$ | 1.20 | $ | .95 | ||||||
|
Net Sales:
|
||||||||||
|
Fabricated Products
|
$ | 288.0 | $ | 244.4 | ||||||
|
Primary Aluminum
|
48.3 | 37.0 | ||||||||
|
Total Net Sales
|
$ | 336.3 | $ | 281.4 | ||||||
|
Segment Operating Income (Loss)(3):
|
||||||||||
|
Fabricated Products
|
$ | 45.0 | $ | 25.4 | ||||||
|
Primary Aluminum(4)
|
8.7 | 2.8 | ||||||||
|
Corporate and Other
|
(9.7 | ) | (6.9 | ) | ||||||
|
Other Operating Charges(5)
|
— | (6.2 | ) | |||||||
|
Total Operating Income
|
$ | 44.0 | $ | 15.1 | ||||||
|
Discontinued Operations
|
$ | 7.3 | $ | 10.6 | ||||||
|
Loss from Cumulative Effect on Years Prior to 2005 of Adopting
Accounting for Conditional Asset Retirement Obligation(6)
|
$ | — | $ | (4.7 | ) | |||||
|
Net Income(3)
|
$ | 38.4 | $ | 8.3 | ||||||
|
Capital Expenditures (excluding discontinued operations)
|
$ | 10.6 | $ | 3.8 | ||||||
| (1) | Average realized prices for the Company’s Fabricated products business unit are subject to fluctuations due to changes in product mix as well as underlying primary aluminum prices and are not necessarily indicative of changes in underlying profitability. See Part I, Item 1. “Business — Business Operations” in the Company’s Annual Report on Form 10-K for the year ended December 31, 2005. |
| (2) | Average realized prices for the Company’s Primary aluminum business unit exclude hedging revenues. |
| (3) | As previously reported, the Company restated its operating results for the quarter ended March 31, 2005. See Note 5 of Notes to Interim Consolidated Financial Statements for information regarding the restatement. |
48
| (4) | Includes non-cash mark-to-market gains (losses) totaling $4.2 million and $(2.0) million in the first quarters of 2006 and 2005, respectively, as more fully discussed in Note 12 of Notes to Interim Consolidated Financial Statements. |
| (5) | See Note 13 of Notes to Interim Consolidated Financial Statements for a discussion of the components of Other operating charges and the business segment to which the items relate. |
| (6) | See Note 4 of Notes to Interim Consolidated Financial Statements for a discussion of the changes in accounting for conditional asset retirement obligations. |
Overview
Changes in global, regional, or country-specific economic
conditions can have a significant impact on overall demand for
aluminum-intensive fabricated products in the aerospace,
automotive, distribution, and packaging markets. Such changes in
demand can directly affect the Company’s earnings by
impacting the overall volume and mix of such products sold.
Changes in primary aluminum prices also affect the
Company’s Primary aluminum business unit and expected
earnings under any fixed price fabricated products contracts.
However, the impacts of such changes are generally offset by
each other or by primary aluminum hedges. The Company’s
operating results are also, albeit to a lesser degree, sensitive
to changes in prices for power and natural gas and changes in
certain foreign exchange rates. All of the foregoing have been
subject to significant price fluctuations over recent years. For
a discussion of the possible impacts of the reorganization on
the Company’s sensitivity to changes in market conditions,
see Item 3. “Quantitative and Qualitative Disclosures
About Market Risks, Sensitivity.”
During the quarter ended March 31, 2005, the average London
Metal Exchange transaction price (“LME price”) per
pound of primary aluminum was $.86 per pound. During the
quarter ended March 31, 2006, the average LME price per
pound for primary aluminum was $1.10. At April 30, 2006,
the LME price was approximately $1.25 per pound.
| Quarter Ended March 31, 2006 Compared to Quarter Ended March 31, 2005 |
Summary. The Company reported net income of
$38.4 million, $.48 of basic income per common share, for
the quarter ended March 31, 2006, compared to net income of
$8.3 million, $.10 of basic income per common share, for
the quarter ended March 31, 2005. However, basic and
diluted income (loss) per common share may not be meaningful,
because pursuant to the Kaiser Aluminum Amended Plan the equity
interests of the Company’s existing stockholders are
expected to be cancelled without consideration.
Net sales in 2006 totaled $336.3 million compared to
$281.4 million in 2005.
Fabricated Aluminum Products. Net sales of fabricated
products increased by 18% during 2006 as compared to the same
period in 2005 primarily due to an 8% increase in average
realized prices and a 9% increase in shipments. The increase in
the average realized prices primarily reflects higher underlying
primary aluminum prices and a modest increase in conversion
prices. The increase in volume in 2006 was broadly based,
impacting most all of the markets served by the Company but was
clearly led by continuing strength in demand for aerospace and
high strength products. Conversion prices remained strong but
did not increase significantly over the prices in the first
quarter of 2005 as first quarter 2005 sales included an
especially favorable mix of products.
Segment operating results (before Other operation charges, net)
for 2006 improved over 2005 by approximately $20 million.
Improved sales performance in 2006 (primarily due to the factors
cited above) resulted in an approximate $6.0 million
improvement in results. Higher natural gas and power prices in
2006 had an approximate $3.7 million adverse affect on
operating income. Significant improvement in year-over year cost
performance more than offset the higher natural gas and power
prices. Lower than average major maintenance in the first
quarter also provided an additional benefit ($1.3 million)
and additional benefits resulted from improved scrap utilization
and scrap spreads. Results for the first quarter of 2006 also
include approximately $9.0 million of non-run-rate metal
profits.
49
Segment operating results for 2006 and 2005 include gains on
intercompany hedging activities with the primary aluminum
business unit total $11.5 million and $4.0 million,
respectively. These amounts eliminate in consolidation. Segment
operating results for 2005, discussed above, exclude defined
contribution savings plan charges of approximately
$5.2 million (see Note 13 of Notes to Interim
Consolidated Financial Statements).
Primary aluminum. Third party net sales of primary
aluminum increased 31% during 2006 as compared to the same
period in 2005 primarily as a result of a 26% increase in third
party average realized prices and a 2% increase in shipments.
The increase in average realized prices was almost entirely
attributable to the increase in average realized aluminum prices.
Segment operating results in 2006 included approximately
$14.9 million related to the sale of primary aluminum
resulting from the Company’s ownership in Anglesey offset
by losses on intercompany hedging activities with the Fabricated
products business unit (which eliminate in consolidation)
totaling approximately $11.5 million. Primary aluminum and
foreign exchange hedging transactions with third parties
resulted in realized gains of approximately $1.2 million
and mark-to market gains of approximately $4.2 million
in the first quarter of 2006. In 2005, segment operating results
consisted of approximately $6.8 million related to sales of
primarily aluminum resulting from the Company’s ownership
in Anglesey, offset by approximately $4.0 million of losses
on intercompany hedging activities with the Fabricated products
business unit (which eliminates in consolidation). Primary
aluminum hedging transactions with third parties resulted in
mark-to market losses of approximately $2.0 million in
the first quarter of 2005. The improvement in Anglesey-related
results in 2006 over 2005 results primarily from the improvement
in primary aluminum market prices discussed above. The primary
aluminum market price driven improvement in Anglesey-related
operating results were offset by an approximate 15% contractual
increase in Anglesey’s power costs in 2006 as well as
approximately $1.0 of higher operating cost, primarily resulting
from an increase in major maintenance costs incurred in 2006
(over 2005).
The Company’s future results related to Anglesey will
continue to be affected by the higher contractual power rate
through the term of the existing power agreement, which ends in
2009, as well as an approximate 20% increase in contractual
alumina costs during the remainder of the term of the
Company’s existing alumina purchase contract, which extends
through 2007. The higher alumina costs did not impact
Anglesey’s first quarter results as alumina utilized in the
production process was purchased prior to the cost increase.
However, it is anticipated that future periods’ results
will be impacted. Power and alumina costs, in general, represent
approximately two-thirds of Anglesey’s costs, and as such,
future results will be adversely affected by these changes.
Further, the nuclear plant that supplies Anglesey its power is
currently slated for decommissioning in late 2009 or 2010,
approximately the same time Anglesey’s current power
agreement expires. For Anglesey to be able to operate past 2009,
the power plant will need to operate past its current
decommissioning date and Anglesey will have to secure a new or
alternative power contract at prices that make its operation
viable. No assurances can be provided that Anglesey will be
successful in this regard.
Corporate and Other. Corporate operating expenses
represent corporate general and administrative expenses that are
not allocated to the Company’s business segments. In 2006,
corporate operating costs were comprised of approximately
$8.8 million of expenses related to ongoing operations and
$.9 million of retiree related expenses. In 2005, corporate
operating costs were comprised of approximately
$6.1 million of expenses related to ongoing operations and
$.8 million of retiree related expenses.
The increase in expenses related to ongoing operations in 2006
compared to 2005 was due to an increase in professional fees
associated primarily with the Company’s initiatives to
comply with the Sarbanes-Oxley Act of 2002 (“SOX”) by
December 31, 2006, emergence-related activity and
transition costs. Once the Company completes emergence and
incremental SOX adoption-related activities, the Company expects
there will be a substantial decline in Corporate and other
costs. However, these and other activities are expected to
continue to have adverse short term cost consequences for the
next several quarters.
50
Corporate operating results for 2005, discussed above, exclude
defined contribution savings plan charges of approximately
$.4 million (see Note 13 of Notes to Interim
Consolidated Financial Statements).
Discontinued Operations. Discontinued operations in 2006
consisted of a $7.5 million payment from an insurer for
certain residual claims the Company had in respect of the 2000
incident at its Gramercy alumina facility. Discontinued
operations in 2005 include the operating results of the
Company’s interests in and related to QAL, which were sold
as of April 1, 2005.
Liquidity and Capital Resources
As a result of the filing of the Cases, claims against the
Debtors for principal and accrued interest on secured and
unsecured indebtedness existing on their Filing Date are stayed
while the Debtors continue business operations as
debtors-in-possession,
subject to the control and supervision of the Court. See
Note 1 of Notes to Interim Consolidated Financial
Statements for additional discussion of the Cases. At this time,
it is not possible to predict the effect of the Cases on the
businesses of the Debtors.
Operating Activities. During 2006, Fabricated products
operating activities used approximately $6.0 million of
cash. This amount compares with 2005 when Fabricated products
operating activities provided approximately $15.0 million
of cash. Cash used by Fabricated products in 2006 was primarily
due to increased working capital offset in part by improved
operating results. Cash provided by Fabricated products in 2005
was primarily due to improved operating results associated with
improving demand for fabricated aluminum products. Working
capital change in 2005 was modest. The foregoing analysis of
fabricated products cash flow excludes consideration of pension
and retiree cash payments made by the Company on behalf of
current and former employees of the Fabricated products
facilities. Such amounts are part of the “legacy”
costs that the Company internally categorizes as a corporate
cash outflow. See Corporate and other operating activities below.
Cash flows attributable to the Company’s interests in and
related to Anglesey provided approximately $10.0 million
and $8.0 million in 2006 and 2005, respectively. The
increase in cash flows between 2006 and 2005 is primarily
attributable to timing of payments and receipts.
Corporate and other operating activities (including all of the
Company’s “legacy” costs) utilized approximately
$14.0 million and $24.0 million of cash in 2006 and
2005, respectively. Cash outflows from Corporate and other
operating activities in 2006 and 2005 included:
(a) approximately $6.0 million and $7.0 million,
respectively, in respect of retiree medical obligations and VEBA
funding for all former and current operating units;
(b) payments for reorganization costs of approximately
$4.0 million and $9.0 million, respectively; and
(c) payments in respect of General and Administrative costs
totaling approximately $8.0 million and $6.0 million,
respectively.
In 2006, Discontinued operation activities provided
$8.0 million of cash. This compares with 2005 when
Discontinued operation activities used $7.0 million of
cash. Cash provided by Discontinued operations in 2006 consisted
of, as discussed above, the proceeds from an $8.0 million
payment from an insurer. Cash used in 2005 consisted of foreign
tax payments of $8.0 million offset, in part, by the
favorable operating results of QAL.
Investing Activities. Total capital expenditures for
Fabricated products were $10.0 million and
$4.0 million for the quarters ending March 31, 2006
and 2005, respectively. The capital expenditures were made
primarily to improve production efficiency, reduce operating
costs and expand capacity at existing facilities. Total capital
expenditures for Fabricated products are currently expected to
be in the $55.0 million to $65.0 million range for
2006 and in the $40.0 million to $50.0 million range
for 2007. The higher level of capital spending primarily
reflects incremental investments, particularly at the
Company’s Spokane, Washington facility. New equipment,
furnaces and/or services will enable the Company to supply heavy
gauge heat treat stretched plate to the aerospace and general
engineering markets. The total capital spending for this project
is expected to be in the range of $75.0 million.
Approximately $29.0 million of such cost was incurred
through the first quarter of 2006. The balance will likely be
incurred over the remainder of 2006 and in 2007, with the
majority of such costs being incurred in 2006. Besides the
$75.0 million project at the Spokane, Washington facility,
the Company’s remaining capital spending in 2006 and 2007
will be spread
51
among all manufacturing locations with a significant portion
being at the Spokane facility. A majority of the remaining
capital spending is expected to reduce operating costs, improve
product quality or increase capacity. However, no other
individual project of significant size has been committed at
this time.
The level of capital expenditures may be adjusted from time to
time depending on the Company’s business plans, price
outlook for metal and other products, KACC’s ability to
maintain adequate liquidity and other factors. Continuing sales
growth and positive market factors may result in the Company
increasing its capital spending over the 2006 and 2007 period
from the amounts described above. However, no assurances can be
provided in this regard.
Financing Activities and Liquidity. On February 11,
2005, the Company and KACC entered into a new financing
agreement with a group of lenders under which the Company was
provided with a replacement for the existing post-petition
credit facility and a commitment for a multi-year exit financing
arrangement upon the Debtors’ emergence from the
Chapter 11 proceedings. The new financing agreement:
| • | Replaced the existing post-petition credit facility with a new $200.0 million DIP Facility and | |
| • | Included a commitment, upon the Debtors’ emergence from the Chapter 11 proceedings, for exit financing in the form of a $200.0 million revolving credit facility (the “Revolving Credit Facility”) and a fully drawn term loan (the “Term Loan”) of up to $50.0 million (collectively referred to as the Exit Financing). |
On February 1, 2006, the Court approved an amendment to the
DIP Facility to extend its expiration date through the earlier
of May 11, 2006, the effective date of a plan of
reorganization or voluntary termination by the Company. In
addition, the Court approved an extension of the cancellation
date of the lenders’ commitment for the Exit Financing to
May 11, 2006. On April 14, 2006, the Court approved a
short-term extension of the expiration date of the DIP Facility
and the cancellation of the Exit Financing from May 11,
2006 to May 17, 2006. The extension was made to allow the
Court to rule on, at its May 15, 2006 hearing date, an
extension of the expiration date of the DIP Facility and the
cancellation date of the Exit Financing to August 31, 2006.
While the Company believes that the Court will approve the
extension no assurances can be made in this regard.
Under the DIP Facility, which provides for a secured, revolving
line of credit, the Company, KACC and certain subsidiaries of
KACC are able to borrow amounts by means of revolving credit
advances and to have issued letters of credit (up to
$60.0 million) in an aggregate amount equal to the lesser
of $200.0 million or a borrowing base comprised of eligible
accounts receivable, eligible inventory and certain eligible
machinery, equipment and real estate, reduced by certain
reserves, as defined in the DIP Facility agreement. This amount
available under the DIP Facility shall be reduced by
$20.0 million if net borrowing availability falls below
$40.0 million. Interest on any outstanding borrowings will
bear a spread over either a base rate or LIBOR, at KACC’s
option.
Amounts owed under the DIP Facility may be accelerated under
various circumstances more fully described in the DIP Facility
agreement, including but not limited to, the failure to make
principal or interest payments due under the DIP Facility,
breaches of certain covenants, representations and warranties
set forth in the DIP Facility agreement, and certain events
having a material adverse effect on the business, assets,
operations or condition of the Company taken as a whole.
The DIP Facility is secured by substantially all of the assets
of the Company, KACC and KACC’s domestic subsidiaries and
is guaranteed by KACC and all of KACC’s remaining material
domestic subsidiaries.
The DIP Facility places restrictions on the Company’s,
KACC’s and KACC’s subsidiaries’ ability to, among
other things, incur debt, create liens, make investments, pay
dividends, sell assets, undertake transactions with affiliates,
and enter into unrelated lines of business.
The principal terms of the committed Revolving Credit Facility
would be essentially the same as or more favorable than the DIP
Facility, except that, among other things, the Revolving Credit
Facility would close and be available upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to
52
mature five years from the date of emergence. The Term Loan
commitment would be expected to close upon or within
30 days after the Debtors’ emergence from the
Chapter 11 proceedings and would be expected to mature
five years from the date of emergence, providing the
extension, discussed above, is approved by the Court.
The DIP Facility replaced a post-petition credit facility (the
“Replaced Facility”) that the Company and KACC entered
into on February 12, 2002. The Replaced Facility was
amended a number of times during its term as a result of, among
other things, reorganization transactions, including disposition
of the Company’s commodity-related assets.
The Company and KACC currently believe that the cash and cash
equivalents, cash flows from operations and cash available from
the DIP Facility will provide sufficient working capital to
allow the Company to meet its obligations during the expected
pendency of the Cases. At April 30, 2006, there were no
outstanding borrowings under the DIP Facility. There were
approximately $17.5 million of letters of credit
outstanding under the DIP Facility at April 30, 2006.
Capital Structure. MAXXAM Inc. (“MAXXAM”) and
one of its wholly owned subsidiaries collectively own
approximately 63% of the Company’s Common Stock, with the
remaining approximately 37% of the Company’s Common Stock
being publicly held. However, as more fully discussed in
Note 1 of Notes to Interim Consolidated Financial
Statements, pursuant to the Kaiser Aluminum Amended Plan,
MAXXAM’s equity interests would be cancelled without
consideration. In accordance with the Code and the DIP Facility,
the Company and KACC are not permitted to purchase any of their
common or preference stock.
New Accounting Pronouncements
The section “New Accounting Pronouncements” from
Note 2 of Notes to Interim Consolidated Financial
Statements is incorporated herein by reference.
Critical Accounting Policies
Critical accounting policies are those that are both very
important to the portrayal of the Company’s financial
condition and results, and require management’s most
difficult, subjective, and/or complex judgments. Typically, the
circumstances that make these judgments difficult, subjective
and/or complex have to do with the need to make estimates about
the effect of matters that are inherently uncertain. While the
Company believes that all aspect of its financial statements
should be studied and understood in assessing its current (and
expected future) financial condition and results, the Company
believes that the accounting policies that warrant additional
attention include:
| 1. The interim consolidated financial statements as of and for the quarter ended March 31, 2006, have been prepared on a “going concern” basis in accordance with AICPA Statement of Position 90-7, Financial Reporting by Entities in Reorganization Under the Bankruptcy Code (“SOP 90-7”), and do not include possible impacts arising in respect of the Cases. The interim consolidated financial statements included elsewhere in this Report do not include certain adjustments relating to the recoverability and classification of recorded asset amounts or the amount and classification of liabilities or the effect on existing stockholders’ equity that may result from any plans, arrangements or other actions arising from the Cases, or the possible inability of the Company to continue in existence. Adjustments necessitated by such plans, arrangements or other actions could materially change the consolidated financial statements included elsewhere in this Report. For example, |
| a. Under generally accepted accounting principles (“GAAP”), assets to be held and used are evaluated for recoverability differently than assets to be sold or disposed of. Assets to be held and used are evaluated based on their expected undiscounted future net cash flows. So long as the Company reasonably expects that such undiscounted future net cash flows for each asset will exceed the recorded value of the asset being evaluated, no impairment is required. However, if plans to sell or dispose of an asset or group of assets meet a number of specific criteria, then, under GAAP, such assets should be considered held for sale/disposition and their recoverability should be evaluated, for |
53
| each asset, based on expected consideration to be received upon disposition. Sales or dispositions at a particular time will be affected by, among other things, the existing industry and general economic circumstances as well as the Company’s own circumstances, including whether or not assets will (or must) be sold on an accelerated or more extended timetable. Such circumstances may cause the expected value in a sale or disposition scenario to differ materially from the realizable value over the normal operating life of assets, which would likely be evaluated on long-term industry trends. | |
| As previously disclosed, while the Company had stated that it was considering the possibility of disposing of one or more of its commodities interests, the Company, through the third quarter of 2003, still considered all of its commodity assets as “held for use,” as no definite decisions had been made regarding the disposition of such assets. However, based on additional negotiations with prospective buyers and discussions with key constituents, the Company concluded that dispositions of its interests in its commodity facilities were possible and, therefore, that recoverability should be considered differently as of December 31, 2003 and subsequent periods. As a result of the change in status, the Company recorded impairment charges of approximately $33.0 million in the first quarter of 2004 and $368.0 million in the fourth quarter of 2003. | |
| b. Additional pre-Filing Date claims may be identified through the proof of claim reconciliation process and may arise in connection with actions taken by the Debtors in the Cases. For example, while the Debtors consider rejection of the Bonneville Power Administration (“BPA”) contract to be in the Company’s best long-term interests, the rejection resulted in an approximate $75.0 million claim by the BPA which the Company has agreed, in principle, subject to pending Court approval, to settle for a pre-petition claim of $5.0 million. | |
| c. As more fully discussed below, the amount of pre-Filing Date claims ultimately allowed by the Court in respect of contingent claims and benefit obligations may be materially different from the amounts reflected in the Consolidated Financial Statements. |
| While valuation of the Company’s assets and pre-Filing Date claims at this stage of the Cases is subject to inherent uncertainties, the Company currently believes that it is likely that its liabilities will be found in the Cases to exceed the fair value of its assets. Therefore, the Company currently believes that it is likely that substantially all pre-Filing Date claims will be paid at less than 100% of their face value and the equity interests of the Company’s stockholders will be cancelled without consideration. | |
| Additionally, upon emergence from the Cases, the Company expects to apply “fresh start” accounting to its consolidated financial statements as required by SOP 90-7. Fresh start accounting is required if: (1) a debtor’s liabilities are determined to be in excess of its assets and (2) there will be a greater than 50% change in the equity ownership of the entity. As previously disclosed, the Company expects both such circumstances to apply. As such, upon emergence, the Company will adjust its balance sheet to equal the reorganization value as determined in its plan of reorganization and approved by the Court. Additionally, items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) will be reset to zero. The Company will allocate the reorganization value to its individual assets and liabilities based on their estimated fair value at the emergence date. Typically such items as current liabilities, accounts receivable, and cash will be reflected at values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, long-term assets and long-term liabilities are more likely to be significantly adjusted from amounts previously reported. Because fresh start accounting will be adopted at emergence, and because of the significance of liabilities subject to compromise (that will be relieved upon emergence), meaningful comparison between the current historical financial statements and the financial statements upon emergence may be difficult to make. | |
| 2. The Company’s judgments and estimates with respect to commitments and contingencies, in particular: (a) future personal injury related costs and obligations as well as estimated insurance recoveries, and (b) possible liability in respect of claims of unfair labor practices (“ULPs”) which were not resolved as a part of the Company’s September 2000 labor settlement. |
54
| Valuation of legal and other contingent claims is subject to a great deal of judgment and substantial uncertainty. Under GAAP, companies are required to accrue for contingent matters in their financial statements only if the amount of any potential loss is both “probable” and the amount (or a range) of possible loss is “estimatable.” In reaching a determination of the probability of an adverse ruling in respect of a matter, the Company typically consults outside experts. However, any such judgments reached regarding probability are subject to significant uncertainty. The Company may, in fact, obtain an adverse ruling in a matter that it did not consider a “probable” loss and which, therefore, was not accrued for in its financial statements. Additionally, facts and circumstances in respect of a matter can change causing key assumptions that were used in previous assessments of a matter to change. It is possible that amounts at risk in respect of one matter may be “traded off” against amounts under negotiations in a separate matter. Further, in estimating the amount of any loss, in many instances a single estimation of the loss may not be possible. Rather, the Company may only be able to estimate a range for possible losses. In such event, GAAP requires that a liability be established for at least the minimum end of the range assuming that there is no other amount which is more likely to occur. | |
| During the period 2002-2005, the Company has had two potentially material contingent obligations that were/are subject to significant uncertainty and variability in their outcome: (a) the United Steelworkers of America’s (“USWA”) ULP claim, and (b) the net obligation in respect of personal injury-related matters. Both of these matters are discussed in Note 11 of Notes to Interim Consolidated Financial Statements and it is important that you read this note. | |
| As more fully discussed in Note 11 of Notes to Interim Consolidated Financial Statements, we accrued an amount in the fourth quarter of 2004 in respect of the USWA ULP matter. We did not accrue any amount prior to the fourth quarter of 2004 as we did not consider the loss to be “probable.” Our assessment had been that the possible range of loss in this matter was anywhere from zero to $250.0 million based on the proof of claims filed (and other information provided) by the National Labor Relations Board (“NLRB”) and USWA in connection with the Company’s and KACC’s reorganization proceedings. While the Company continues to believe that the ULP charges were without merit, during January 2004, the Company agreed to allow a claim in favor of the USWA in the amount of the $175.0 million as a compromise and in return for the USWA agreeing to substantially reduce and/or eliminate certain benefit payments as more fully discussed in Note 11 of Notes to Interim Consolidated Financial Statements. However, this settlement was not recorded at that time as it was still subject to Court approval. The settlement was ultimately approved by the Court in February 2005 and, as a result of the contingency being removed with respect to this item (which arose prior to the December 31, 2004 balance sheet date), a non-cash charge of $175.0 million was reflected in the Company’s consolidated financial statements at December 31, 2004. | |
| Also, as more fully discussed in Note 11 of Notes to Interim Consolidated Financial Statements, KACC is one of many defendants in personal injury claims by large number of persons who assert that their injuries were caused by, among other things, exposure to asbestos during, or as a result of, their employment or association with KACC or by exposure to products containing asbestos last produced or sold by KACC more than 20 years ago. The Company has also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-Filing Date exposure to silica and coal tar pitch volatiles. Due to the Cases, existing lawsuits in respect of all such personal injury claims are stayed and new lawsuits cannot be commenced against us or KACC. It is difficult to predict the number of claims that will ultimately be made against KACC or the settlement value of such claims. Our September 30, 2005, balance sheet includes a liability for estimated asbestos-related costs of $1,115.0 million, which represents the Company’s estimate of the minimum end of a range of costs. The upper end of the Company’s estimate of costs is approximately $2,400.0 million and the Company is aware that certain constituents have asserted that they believe that actual costs may exceed the top end of the Company’s estimated range, by perhaps a material amount. As a part of any plan of reorganization it is possible that an estimation of KACC’s entire asbestos-related liability may occur. Any such estimation will likely result from negotiations between the Company and key creditor constituencies or an estimation process overseen by the Court. It is possible that any resulting estimate of KACC’s asbestos-related |
55
| liability resulting from either process could exceed, perhaps significantly, the liability amounts reflected in the Company’s consolidated financial statements. | |
| We believe KACC has insurance coverage for a substantial portion of such asbestos-related costs. Accordingly, our March 31, 2006 balance sheet includes a long-term receivable for estimated insurance recoveries of $963.7 million. We believe that recovery of this amount is probable and additional amounts may be recoverable in the future if additional liability is ultimately determined to exist. However, we cannot assure you that all such amounts will be collected. The timing and amount of future recoveries from KACC’s insurance carriers will depend on the pendency of the Cases and on the resolution of disputes regarding coverage under the applicable insurance policies. Over the past several years, the Company has received a number of rulings in respect of insurance related litigation that it believes supports the amount reflected on the balance sheet. The trial court may hear additional issues from time to time. Further, depending on the amount of asbestos-related claims ultimately determined to exist, it is possible that the amount of such claims could exceed the amount of additional insurance recoveries available. Additionally, the Company continues to discuss terms for possible settlements with certain insurers that would establish payment obligations of the insurers to the personal injury trusts discussed more fully in Note 1 of Notes to Interim Consolidated Financial Statements. Given uncertainties about the timing of the insurance-related cash flows (as well as the related liability amounts) such amounts, as previously disclosed have been recorded in nominal terms. Settlement amounts may be different from the face amount of the policies, which are stated in nominal terms. Settlement amounts may be affected by, among other things, the present value of possible cash receipts versus the potential obligation of the insurers to pay over time, which could impact the amount of receivables recorded. An example of such possible settlements are the conditional settlements discussed in Note 11 of Notes to Interim Consolidated Financial Statements. | |
| Any adjustments ultimately deemed to be required as a result of the reevaluation of KACC’s asbestos-related liabilities or estimated insurance recoveries could have a material impact on the Company’s future financial statements. However, under an agreed term sheet, all of the Company’s personal injury-related obligations together with the benefits of its insurance policies and certain other consideration are to be transferred into one or more trusts at emergence. | |
| See Note 11 of Notes to Interim Consolidated Financial Statements for a more complete discussion of these matters. | |
| 3. The Company’s judgments and estimates in respect of its employee benefit plans. | |
| Pension and post-retirement medical obligations included in the consolidated balance sheet are based on assumptions that are subject to variation from year-to-year. Such variations can cause the Company’s estimate of such obligations to vary significantly. Restructuring actions (such as the indefinite curtailment of the Mead smelter) can also have a significant impact on such amounts. | |
| For pension obligations, the most significant assumptions used in determining the estimated year-end obligation are the assumed discount rate and long-term rate of return (“LTRR”) on pension assets. Since recorded pension obligations represent the present value of expected pension payments over the life of the plans, decreases in the discount rate (used to compute the present value of the payments) will cause the estimated obligations to increase. Conversely, an increase in the discount rate will cause the estimated present value of the obligations to decline. The LTRR on pension assets reflects the Company’s assumption regarding what the amount of earnings will be on existing plan assets (before considering any future contributions to the plans). Increases in the assumed LTRR will cause the projected value of plan assets available to satisfy pension obligations to increase, yielding a reduced net pension obligation. A reduction in the LTRR reduces the amount of projected net assets available to satisfy pension obligations and, thus, causes the net pension obligation to increase. | |
| For post-retirement obligations, the key assumptions used to estimate the year-end obligations are the discount rate and the assumptions regarding future medical costs increases. The discount rate affects the post-retirement obligations in a similar fashion to that described above for pension obligations. As the |
56
| assumed rate of increase in medical costs goes up, so does the net projected obligation. Conversely, if the rate of increase is assumed to be smaller, the projected obligation will decline. | |
| As more fully discussed in Note 10 of Notes to Interim Consolidated Financial Statements, it is possible that certain remaining defined benefit pension plans could be terminated. If this were to happen, additional settlement charges in the range of $6.0 million to $7.0 million could be recorded, despite the fact that any such terminations would not be expected to have any adverse cash consequences to the Company or KACC. | |
| While the amounts involved with the new/remaining plans are substantially less than the amounts in respect of the terminated plans (and thus subject to a lesser amount of expected volatility in amounts) they are, nonetheless, subject to the same sorts of changes and any such changes could be material to continuing operations. See Note 10 of Notes to Interim Consolidated Financial Statements regarding the Company’s pension and post-retirement obligations. | |
| 4. The Company’s judgments and estimates in respect to environmental commitments and contingencies. | |
| The Company and KACC are subject to a number of environmental laws and regulations, to fines or penalties assessed for alleged breaches of such laws and regulations, and to claims and litigation based upon such laws and regulations. KACC currently is subject to a number of claims under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended by the Superfund Amendments Reauthorization Act of 1986 (“CERCLA”), and, along with certain other entities, has been named as a potentially responsible party for remedial costs at certain third-party sites listed on the National Priorities List under CERCLA. | |
| Based on the Company’s evaluation of these and other environmental matters, the Company has established environmental accruals, primarily related to potential solid waste disposal and soil and groundwater remediation matters. These environmental accruals represent the Company’s estimate of costs reasonably expected to be incurred on a going concern basis in the ordinary course of business based on presently enacted laws and regulations, currently available facts, existing technology, and the Company’s assessment of the likely remediation action to be taken. However, making estimates of possible environmental remediation costs is subject to inherent uncertainties. As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, changes in these and other factors may result in actual costs exceeding the current environmental accruals. | |
| Examples of how environmental accruals could change is included in 2004 and 2003. See Note 11 of Notes to Consolidated Financial Statements in the Company’s Annual Report of Form 10-K for the year ended December 31, 2005. As a means of expediting the reorganization process and to assure treatment of the claims under a plan of reorganization that is favorable to the Debtors and their stakeholders, it may be in the best interests of the stakeholders for the Company to agree to claim amounts in excess of previous accruals, which were based on an ordinary course, going concern basis. | |
| 5. Company’s judgments and estimates in respect of conditional asset retirement obligations | |
| Companies are required to estimate incremental costs for special handling, removal and disposal costs of materials that may or will give rise to conditional asset retirement obligations (“CAROs”) and then discount the expected costs back to the current year using a credit adjusted risk free rate. Under current accounting guidelines, liabilities and costs for CAROs must be recognized in a Company’s financial statements even if it is unclear when or if the CARO may/will be triggered. If it is unclear when or if a CARO will be triggered, companies are required to use probability weighting for possible timing scenarios to determine the probability weighted amounts that should be recognized in the company’s financial statements. As more fully discussed in Note 4 of Notes to Interim Consolidated Financial Statements, the Company has evaluated its exposures to CAROs and determined that it has CAROs at several of its fabricated products facilities. The vast majority of such CAROs consist of incremental costs that would be associated with the removal and disposal of asbestos (all of which is believed to be fully |
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| contained and encapsulated within walls, floors, ceilings or piping) of certain of the older plants if such plants were to undergo major renovation or be demolished. No plans currently exist for any such renovation or demolition of such facilities and the Company’s current assessment is that the most probable scenarios are that no such CARO would be triggered for 20 or more years, if at all. Nonetheless, the Company has recorded an estimated CARO liability of approximately $2.7 million at December 31, 2005 and such amount will increase substantially over time. | |
| The estimation of CAROs is subject to a number of inherent uncertainties including: (a) the timing of when any such CARO may be incurred, (b) the ability to accurately identify all materials that may require special handling, treatment, etc. (c) the ability to reasonably estimate the total incremental special handling and other costs, (d) the ability to assess the relative probability of different scenarios which could give rise to a CARO, and (e) other factors outside a company’s control including changes in regulations, costs, interest rates, etc. As such, actual costs and the timing of such costs may vary significantly from the estimates, judgments, and probable scenarios considered by the Company, which could, in turn, have a material impact on the Company’s future financial statements. | |
| 6. Income Tax Provisions in Interim Periods | |
| In accordance with GAAP, financial statements for interim periods are to include an income tax provision based on the effective tax rate expected to be incurred in the current year. Accordingly, estimates and judgments must be made by the Company (by taxable jurisdiction) as to amount of income that may be generated, the availability of deductions and credits expected to be generated during the year and the availability of net operating loss carryforwards or other tax attributes to offset taxable income. Making such estimates and judgments is subject to inherent uncertainties as the Company cannot predict such factors as future market conditions, customer requirements, the cost for key inputs such as energy and primary aluminum, its overall operating efficiency and many other items. For purposes of preparing the March 31, 2006 unaudited financial statements, the Company has considered its actual operating results in the first quarter of 2006 as well as its forecasts for the balance of the year. Based on this and other available information, the Company currently forecasts that its effective tax rate for 2006 will be in the range of 16%. However, among other things, should (i) actual results for the balance of 2006 vary from that in the first quarter of 2006 and the Company’s forecasts due to one or more of the factors cited above or in Part I, Item 1A. Risk Factors in the Company’s Annual Report on Form 10-K for the year ended December 31, 2005, (ii) income be distributed differently than expected among tax jurisdictions, (iii) one or more material events or transactions occur which were not contemplated, (iv) other uncontemplated transactions occur, or (v) certain expected deductions, credits or carryforwards not be available, it is possible that the effective tax rate for 2006 could vary materially from the 16% rate used to prepare the March 31, 2006 interim consolidated financial statements included elsewhere herein. Further, because the Company cannot predict when or if the United States District Court will affirm or adopt the confirmation order in respect of the Kaiser Aluminum Amended Plan, the Company has not considered any impacts that its emergence could have on the effective tax rate for 2006. |
Contractual Obligations and Commercial Commitments
The following summarizes the Company’s significant
contractual obligations at March 31, 2006 (dollars in
millions):
| Payments Due in | ||||||||||||||||||||
| Less Than | 2-3 | 4-5 | More Than | |||||||||||||||||
| Contractual Obligations | Total | 1 Year | Years | Years | 5 Years | |||||||||||||||
|
Long-term debt, including capital lease of $.8(a)
|
$ | 2.3 | $ | 1.1 | $ | 1.2 | $ | — | $ | — | ||||||||||
|
Operating leases
|
7.4 | 2.6 | 3.1 | 1.6 | .1 | |||||||||||||||
|
Total cash contractual obligations
|
$ | 9.7 | $ | 3.7 | $ | 4.3 | $ | 1.6 | $ | .1 | ||||||||||
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| (a) | See Note 8 of Notes to Interim Consolidated Financial Statements for information in respect of long-term debt. Long-term debt obligations exclude debt subject to compromise of approximately $847.6 million, which amounts will be dealt with in connection with a plan of reorganization. See Notes 1 and 8 of Notes to Interim Consolidated Financial Statements for additional information about debt subject to compromise. |
The following paragraphs summarize the Company’s
off-balance sheet arrangements.
As of March 31, 2006, outstanding letters of credit under
the DIP Facility were approximately $17.5 million,
substantially all of which expire within approximately twelve
months. The letters of credit relate primarily to insurance,
environmental and other activities.
The Company has agreements to supply alumina to and to purchase
aluminum from Anglesey, a 49.0%-owned aluminum smelter in
Holyhead, Wales. Both the alumina sales agreement and primary
aluminum purchase agreement are tied to primary aluminum prices.
The Company, in March 2005, announced the implementation of the
new salaried and hourly defined contribution savings plans. The
salaried plan was implemented retroactive to January 1,
2004 and the hourly plan was implemented retroactive to
May 31, 2004.
Pursuant to the terms of the new defined contribution savings
plan, KACC will be required to make annual contributions into
the Steelworkers Pension Trust on the basis of one dollar per
USWA employee hour worked at two facilities. KACC will also be
required to make contributions to a defined contribution savings
plan for active USWA employees that will range from eight
hundred dollars to twenty-four hundred dollars per employee per
year, depending on the employee’s age. Similar defined
contribution savings plans have been established for non-USWA
hourly employees subject to collective bargaining agreements.
The Company currently estimates that contributions to all such
plans will range from $3.0 million to $6.0 million per
year.
The new defined contribution savings plan for salaried employees
provides for a match of certain contributions made by such
employees plus a contribution of between 2% and 10% of their
salary depending on their age and years of service.
The amount related to the retroactive implementation of the
defined contribution savings plans ($5.9 million) was paid
in July 2005.
In September 2005, the Company and the USWA amended the
collective bargaining agreement entered into during the second
quarter of 2005 to provide, among other things, for the Company
to contribute per employee amounts to the Steelworkers’
Pension Trust totaling approximately $.9. The amendment was
approved by the Court and such amount was recorded in the fourth
quarter of 2005. Such amount was paid in the first quarter of
2006.
As a replacement for the Company’s current postretirement
benefit plans, the Company agreed to contribute certain amounts
to one or more VEBAs. Such contributions are to include:
| • | An amount not to exceed $36.0 million and payable on emergence from the Chapter 11 proceedings so long as the Company’s liquidity (i.e. cash plus borrowing availability) is at least $50.0 million after considering such payments. To the extent that less than the full $36.0 million is paid and the Company’s interests in Anglesey are subsequently sold, a portion of such sales proceeds, in certain circumstances, will be used to pay the shortfall. | |
| • | On an annual basis, 10% of the first $20.0 million of annual cash flow, as defined, plus 20% of annual cash flow, as defined, in excess of $20.0 million. Such annual payments will not exceed $20.0 million and will also be limited (with no carryover to future years) to the extent that the payments do not cause the Company’s liquidity to be less than $50.0 million. | |
| • | Advances of $3.1 million in June 2004 and $1.9 million per month thereafter until the Company emerges from the Cases. Any advances made pursuant to such agreement will constitute a credit toward the $36.0 million maximum contribution due upon emergence. |
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On June 1, 2004, the Court approved an order making the
agreements regarding pension and postretirement medical benefits
effective on June 1, 2004 notwithstanding that the
Intercompany Agreement was not effective as of that date. In
October 2004, the Company entered into an amendment to the USWA
agreement, which was approved by the Court in February 2005. As
provided in the amendment, the Company will pay an additional
contribution of $1.0 million in excess of the originally
agreed to $36.0 million contribution described above, which
amount was paid in March 2005. Under the terms of the amended
agreement, the Company is required to continue to make the
monthly VEBA contributions as long as it remains in
Chapter 11, even if the sum of such monthly payments
exceeds the $37.0 million maximum amount discussed above.
Any monthly amounts paid during the Chapter 11 process in
excess of the $37.0 million limit will offset future
variable contribution requirements post emergence. VEBA-related
through March 31, 2006 totaled approximately
$44.0 million.
As a part of the September 2005 agreement with the USWA
discussed above, which was approved by the Court in October
2005, KACC has also agreed to provide advances of up to
$8.5 million to the VEBA during the first two years after
emergence from the Cases, if requested by the VEBA and subject
to certain specified conditions. Any such advances would accrue
interest at a market rate and would first reduce any required
annual variable contributions. Any advanced amounts in excess of
required variable contributions would, at KACC’s option, be
repayable to KACC in cash, shares of new common stock of the
emerging entity or a combination thereof.
In connection with the sale of the Gramercy facility and KJBC,
the Company indemnified the buyer against losses suffered by the
buyer that result from any breaches of certain seller
representations and warranties up to $5.0 million which
amount has been recorded in long-term liabilities in the
accompanying financial statements. The indemnity expires in
October 2006. A claim for the full amount of the indemnity has
been made. Such amount is fully accrued in the accompanying
consolidated balance sheet.
During August 2005, the Company placed orders for certain
equipment and/or services intended to augment the Company’s
heat treat and aerospace capabilities at the Spokane, Washington
facility in respect of which the Company expects to become
obligated for costs likely to total in the range of
$75.0 million, approximately $29 million of such cost
were incurred through the first quarter of 2006. The balance
will likely be incurred over the remainder of 2006 and 2007,
with the majority of such costs being incurred in 2006.
During the latter half of 2005 and the first quarter of 2006,
the Company entered into certain conditional settlement
agreements with insurers under which the insurers agreed (in
aggregate) to pay approximately $442.0 million in respect
of substantially all coverage under certain policies having a
combined face value of approximately $539.0 million. The
settlements, which were approved by the Court, have several
conditions, including a legislative contingency and are only
payable to the trust(s) being set up under the Kaiser Aluminum
Amended Plan upon emergence. One set of insurers paid
approximately $137.0 million into a separate escrow account
in November 2005. If the Company does not emerge, the agreement
is null and void and the funds (along with any interest that has
accumulated) will be returned to the insurers. At March 31,
2006, the insurers had paid $219.3 million into the escrow
funds, a substantial portion of which related to the conditional
settlements.
During April 2006, the Company entered into another conditional
insurance settlement agreement with an insurer, subject to Court
approval. Under this conditional settlement, the insurer agreed
to pay a stipulated percentage (37.5%) of the costs and
liquidation values of asbestos-related and silica-related
personal injury claims liquidated by the applicable trust that
will be set up under the Kaiser Aluminum Amended Plan. The
insurer would make quarterly payments to the trusts, subject to
invoices from the trusts on liquidation values and expenses and
subject to caps on the amount to be paid in any quarter, which
caps range from between $9.9 million and
$17.0 million. The quarterly payments are payable over the
period October 2006 through July 2016. The conditional agreement
does, however, provide for the “rollover” of certain
unused amounts from one quarterly period to the next. The
maximum total payable pursuant under the conditional settlement
agreement is $567.9 million, which amount is the
approximate combined face value of the policies. For the full
face amount of the policies to be collected, the total liability
would have to exceed the approximate $1,115.0 million
liability amount reflected in the Company’s March 31,
2006 balance sheet. Other terms of
60
the conditional settlement agreement are similar to those
disclosed with respect to earlier agreements. The April 2006
conditional insurance settlement was approved by the Court in
May 2006 and, similar to the previous agreements, is null and
void if the Company does not emerge from Chapter 11
pursuant to the terms of the Kaiser Aluminum Amended Plan. The
Company continues to believe that ultimate collection of the
approximately $963.7 million of personal injury-related
insurance receivables in total is probable, even if the
conditional insurance settlements are approved by the Court and
become effective. However, no assurances can be provided that
the Kaiser Aluminum Amended Plan will become effective.
Additional policies with other insurers remain the subject on
ongoing coverage litigation. The aggregate face value of the
policies still subject to ongoing coverage litigation is in
excess of $300.0 million. It is possible that settlements
with additional insurers will occur. However, no assurances can
be given that such settlements will occur.
At emergence from Chapter 11, KACC will have to pay or
otherwise provide for a material amount of claims. Such claims
include accrued but unpaid professional fees, priority pension,
tax and environmental claims, secured claims, and certain
post-petition obligations (collectively, “Exit
Costs”). KACC currently estimates that its Exit Costs will
be in the range of $45.0 million to $60.0 million.
KACC expects to fund such Exit Costs using existing cash
resources and borrowing availability under the exit financing
facilities that are expected to replace the DIP Facility.
| Item 3. | Quantitative and Qualitative Disclosures About Market Risk |
The Company’s operating results are sensitive to changes in
the prices of alumina, primary aluminum, and fabricated aluminum
products, and also depend to a significant degree upon the
volume and mix of all products sold. As discussed more fully in
Notes 2 and 12 of Notes to Interim Consolidated Financial
Statements, KACC historically has utilized derivative
transactions to lock-in a specified price or range of prices for
certain products which it sells or consumes in its production
process and to mitigate KACC’s exposure to changes in
foreign currency exchange rates.
Sensitivity
Primary Aluminum. KACC’s share of primary aluminum
production from Anglesey is approximately 150 million
pounds annually. Because KACC purchases alumina for Anglesey at
prices linked to primary aluminum prices, only a portion of the
Company’s net revenues associated with Anglesey are exposed
to price risk. The Company estimates the net portion of its
share of Anglesey production exposed to primary aluminum price
risk to be approximately 100 million pounds annually.
As stated above, the Company’s pricing of fabricated
aluminum products is generally intended to lock-in a conversion
margin (representing the value added from the fabrication
process(es)) and to pass metal price risk on to its customers.
However, in certain instances the Company does enter into firm
price arrangements. In such instances, the Company does have
price risk on its anticipated primary aluminum purchase in
respect of the customer’s order. Total fabricated products
shipments during the quarters ended March 31, 2005 and 2006
for which the Company had price risk were (in millions of
pounds) 29.8 and 42.9, respectively.
During the last three years the volume of fabricated products
shipments with underlying primary aluminum price risk were
roughly the same as the Company’s net exposure to primary
aluminum price risk at Anglesey. As such, the Company considers
its access to Anglesey production overall to be a
“natural” hedge against any fabricated products firm
metal-price risk. However, since the volume of fabricated
products shipped under firm prices may not match up on a
month-to-month basis
with expected Anglesey-related primary aluminum shipments, the
Company may use third party hedging instruments to eliminate any
net remaining primary aluminum price exposure existing at any
time.
At March 31, 2006, the fabricated products business held
contracts for the delivery of fabricated aluminum products that
have the effect of creating price risk on anticipated primary
aluminum purchases during the last three quarters of 2006 and
for the period 2007 — 2010 totaling approximately (in
millions of pounds): 2006: 130.0, 2007: 92.0, 2008: 75.0, 2009:
63.0 and 2010: 62.0.
61
Foreign Currency. KACC from time to time will enter into
forward exchange contracts to hedge material cash commitments
for foreign currencies. After considering the completed sales of
the Company’s commodity interests, KACC’s primary
foreign exchange exposure is the Anglesey-related commitment
that the Company funds in Great Britain Pound Sterling
(“GBP”). The Company estimates that, before
consideration of any hedging activities, a US $0.01
increase (decrease) in the value of the GBP results in an
approximate $.5 million (decrease) increase in the
Company’s annual pre-tax operating income.
Energy. KACC is exposed to energy price risk from
fluctuating prices for natural gas. The Company estimates that
each $1.00 change in natural gas prices (per mcf) impacts the
Company’s annual pre-tax operating results by approximately
$4.0 million.
KACC from time to time in the ordinary course of business enters
into hedging transactions with major suppliers of energy and
energy-related financial investments. As of April 1, 2006,
KACC had fixed price purchase contracts which cap the average
price KACC would pay for natural gas so that, when combined with
price limits in the physical gas supply agreement, KACC’s
exposure to increases in natural gas prices has been
substantially limited for approximately 64% of the natural gas
purchases for April 2006 through June 2006, approximately 19% of
the natural gas purchases for July 2006 through September 2006
and approximately 11% of the natural gas purchases from October
2006 through December 2006.
| Item 4. | Controls and Procedures |
We maintain disclosure controls and procedures that are designed
to ensure that information required to be disclosed in our
reports under the Securities Exchange Act of 1934, as amended
(the “Exchange Act”) is processed, recorded,
summarized and reported within the time periods specified in the
Securities and Exchange Commission’s rules and forms and
that such information is accumulated and communicated to
management, including the principal executive officer and
principal financial officer, to allow for timely decisions
regarding required disclosure. In designing and evaluating the
disclosure controls and procedures, management recognizes that
any controls and procedures, no matter how well designed and
operated, can provide only reasonable assurance of achieving the
desired control objectives, and management is required to apply
its judgment in evaluating the cost-benefit relationship of
possible controls and procedures.
Evaluation of Disclosure Controls and Procedures. An
evaluation of the effectiveness of the design and operation of
the Company’s disclosure controls and procedures was
performed as of the end of the period covered by this Report
under the supervision of and with the participation of the
Company’s management, including the principal executive
officer and principal financial officer. Based on that
evaluation, the Company’s principal executive officer and
principal financial officer concluded that the Company’s
disclosure controls and procedures were not effective for the
reasons described below.
During the final reporting and closing process relating to our
first quarter of 2005, we evaluated the accounting treatment for
the VEBA payments and concluded that such payments should be
presented as a period expense. As more fully discussed in
Note 16 of the Notes to Consolidated Financial Statements
in the Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005, during our reporting and
closing process relating to the preparation of the
December 31, 2005 financial statements and analyzing the
appropriate post-emergence accounting treatment for the VEBA
payments, the Company concluded that the VEBA payments made in
2005 should be presented as a reduction of pre-petition retiree
medical obligations rather than as a period expense. While the
incorrect accounting treatment employed relating to the VEBA
payments does indicate a deficiency in the Company’s
internal controls over financial reporting such deficiency was
remediated during the final reporting and closing process in
connection with the preparation of the December 31, 2005
financial statements.
During the final reporting and closing process relating to the
preparation of the December 31, 2005 financial statements,
the Company concluded that our controls and procedures were not
effective as of the end of the period covered by that report
because a material weakness in internal control over financial
reporting exists relating to our accounting for derivative
financial instruments under Statement of Financial Accounting
Standards 133, Accounting for Derivative Instruments and
Hedging Activities (“SFAS No. 133”).
Specifically, we lacked sufficient technical expertise as to the
application of SFAS 133, and our procedures relating
62
to hedging transactions were not designed effectively such that
each of the complex documentation requirements for hedge
accounting treatment set forth in SFAS No. 133 were
evaluated appropriately. More specifically, the Company’s
documentation did not comply with the SFAS No. 133 in
respect to the Company’s methods for testing and supporting
that changes in the market value of the hedging transactions
would correlate with fluctuations in the value of the forecasted
transaction to which they relate. The Company believed that the
derivatives it was using would qualify for the
“short-cut” method whereby regular assessments of
correlation would not be required. However, it ultimately
concluded that, while the terms of the derivatives were
essentially the same as the forecasted transaction, they were
not identical and, therefore, the Company should have done
certain mathematical computations to prove the ongoing
correlation of changes in value of the hedge and the forecasted
transaction.
Management has concluded that, had the Company completed its
documentation in strict compliance with SFAS No. 133,
the derivative transactions would have qualified for
“hedge” (e.g. deferral) treatment. The rules provide
that, once de-designation has occurred, the Company can modify
its documentation and re-designate the derivative transactions
as “hedges” and, if appropriately documented,
re-qualify the transactions for prospectively deferring changes
in market fluctuations after such corrections are made.
The Company is working to modify its documentation and to
re-qualify open and post 2005 derivative transactions for
treatment as hedges during the second quarter of 2006.
Specifically, the Company will, as a part of the re-designation
process, modify the documentation in respect of all its
derivative transactions to require the “long form”
method of testing and supporting correlation. The Company also
intends to have outside experts review its revised documentation
once completed and to use such experts to perform reviews of
documentation in respect of any new forms of documentation on
future transactions and to do periodic reviews to help reduce
the risk that other instances of non-compliance with
SFAS No. 133 will occur. However, as
SFAS No. 133 is a highly complex document and
different interpretations are possible, absolute assurances
cannot be provided that such improved controls will prevent
any/all instances of non-compliance.
As a result of the material weakness, we restated our financial
statements for the quarters ended March 31, 2005,
June 30, 2005 and September 30, 2005. In light of
these restatements, our management, including our principal
executive officer and principal financial officer, determined
that this deficiency constituted a material weakness in our
internal control over financial reporting at December 31,
2005 and during the first quarter of 2006. Although our
accounting for derivative instruments on a mark-to-market basis
during the first quarter of 2006 means there were no 2006
accounting ramifications in respect of this matter, we will not
consider this matter to be fully remediated until we complete
all the steps outlined above and requalify our derivatives for
hedge accounting treatment.
Changes in Internal Controls Over Financial Reporting.
The Company did not have any change in its internal controls
over financial reporting during the first quarter of 2006 that
has materially affected, or is reasonably likely to affect, its
internal controls over financial reporting. However, as more
fully described below, the Company does not believe its internal
control environment is as strong as it has been in the past.
The Company relocated its corporate headquarters from Houston,
Texas to Foothill Ranch, California, where the Fabricated
Products business unit, the Company’s core business, is
headquartered. Staff transition occurred starting in late 2004
and was ongoing primarily during the first half of 2005. A small
core group of Houston corporate personnel were retained
throughout 2005 to supplement the Foothill Ranch staff and
handle certain of the remaining Chapter 11-related matters.
During the second half of 2005, the monthly and quarterly
accounting, financial reporting and consolidation processes were
thought at that time to have functioned adequately.
As previously announced, in January 2006, the Company’s
Vice President (“VP”) and Chief Financial Officer
(“CFO”) resigned. His decision to resign was based on
a personal relationship with another employee, which the Company
determined to be inappropriate. The resignation was in no way
related to the Company’s internal controls, financial
statements, financial performance or financial condition. The
Company formed the “Office of the CFO” and split the
CFO’s duties between the Company’s Chief Executive
Officer and two long tenured financial officers, the
VP-Treasurer and VP-Controller. In February 2006, a person with
a significant corporate accounting role resigned. This
person’s duties were split between the VP-Controller and
other key
63
managers in the corporate accounting group. The Company also
used certain former personnel to augment the corporate
accounting team and is working on more permanent arrangements.
The relocation and changes in personnel described above made the
yearend and first quarter 2006 accounting and reporting
processes more difficult due to the combined loss of the two
individuals and reduced amounts of institutional knowledge in
the new corporate accounting group. The Company believes that it
has addressed all material matters necessary for this report,
but notes that the level of assurance it has over internal
accounting and financial accounting control is not as strong as
desired or as in past periods.
PART II — OTHER INFORMATION
| Item 1. | Legal Proceedings |
Reference is made to Part I, Item 3, “Legal
Proceedings” in the Company’s
Form 10-K for the
year ended December 31, 2005 for information concerning
material legal proceedings with respect to the Company.
Reorganization Proceedings
Note 1 of Notes to Interim Consolidated Financial
Statements is incorporated herein by reference.
Other Environmental Matters
During April 2004, KACC was served with a subpoena for documents
and has been notified by Federal authorities that they are
investigating certain environmental compliance issues with
respect to KACC’s Trentwood facility in the State of
Washington. KACC is undertaking its own internal investigation
of the matter through specially retained counsel to ensure that
it has all relevant facts regarding Trentwood’s compliance
with applicable environmental laws. KACC believes it is in
compliance with all applicable environmental law and
requirements at the Trentwood facility and intends to defend any
claims or charges, if any should result, vigorously. The Company
cannot assess what, if any, impact this matter may have on the
Company’s or KACC’s financial statements.
Asbestos and Certain Other Personal Injury Claims
KACC has been one of many defendants in a number of lawsuits,
some of which involve claims of multiple persons, in which the
plaintiffs allege that certain of their injuries were caused by,
among other things, exposure to asbestos during, or as a result
of, their employment or association with KACC or exposure to
products containing asbestos produced or sold by KACC. The
lawsuits generally relate to products KACC has not sold for more
than 20 years. As of the initial Filing Date, approximately
112,000 asbestos-related claims were pending. The Company has
also previously disclosed that certain other personal injury
claims had been filed in respect of alleged pre-Filing Date
exposure to silica and coal tar pitch volatiles (approximately
3,900 claims and 300 claims, respectively).
Due to the Cases, holders of asbestos, silica and coal tar pitch
volatile claims are stayed from continuing to prosecute pending
litigation and from commencing new lawsuits against the Debtors.
As a result, the Company does not expect to make any asbestos
payments in the near term. Despite the Cases, the Company
continues to pursue insurance collections in respect of
asbestos-related amounts paid prior to its Filing Date and, as
described below, to negotiate insurance settlements and
prosecute certain actions to clarify policy interpretations in
respect of such coverage.
During the fourth quarter of 2004, the Company updated its
estimate of costs expected to be incurred in respect of
asbestos, silica and coal tar pitch volatile claims and expected
insurance recoveries. The portion of Note 11 of Notes to
Interim Consolidated Financial Statements under the heading
“Asbestos and Certain Other Personal Injury Claims”
is incorporated herein by reference.
64
Hearing Loss Claims
During February 2004, the Company reached a settlement in
principle in respect of 400 claims, which alleged that certain
individuals who were employees of the Company, principally at a
facility previously owned and operated by KACC in Louisiana,
suffered hearing loss in connection with their employment. Under
the terms of the settlement, which is still subject to Court
approval, the claimants will be allowed claims totaling
$15.8 million. During the Cases, the Company has received
approximately 3,200 additional proofs of claim alleging
pre-petition injury due to noise induced hearing loss. It is not
known at this time how many, if any, of such claims have merit
or at what level such claims might qualify within the parameters
established by the above-referenced settlement in principle for
the 400 claims. Accordingly, the Company cannot presently
determine the impact or value of these claims. However, the
Company currently expects that all noise induced hearing loss
claims will be transferred, along with certain rights against
certain insurance policies, to a separate trust along with the
settled hearing loss cases discussed above, whether or not such
claims are settled prior to the Company’s emergence from
the Cases. The portion of Note 11 of Notes to Interim
Consolidated Financial Statements under the heading
“Hearing Loss Claims” is incorporated herein by
reference.
| Item 1A. | Risk Factors. |
Part I, Item 1A.. Risk Factors in the
Company’s Annual Report on
Form 10-K for the
year ended December 31, 2005 is incorporated herein by
reference. There have been no material changes in the risk
factors since December 31, 2005.
| Item 5. | Exhibits |
| Exhibit | ||||
| Number | Description | |||
| 4 | .1 | Second Amendment to Secured Super-Priority Debtor-In-Possession Revolving Credit and Guaranty Agreement, dated April 26, 2006 (incorporated by reference to Exhibit 4.1 to the Report on Form 8-K, dated April 26, 2006, filed by Kaiser Aluminum Corporation (“KAC”), File No. 1-9447). | ||
| 4 | .2 | Amendment No. 2 to Commitment Letter, dated April 26, 2006 (incorporated by reference to Exhibit 4.2 to the Report on Form 8-K, dated April 26, 2006, filed by KAC, File No. 1-9447). | ||
| 4 | .3 | Amendment No. 3 to Commitment Letter, dated April 26, 2006 (incorporated by reference to Exhibit 4.3 to the Report on Form 8-K, dated April 26, 2006, filed by KAC, File No. 1-9447). | ||
| *31 | .1 | Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *31 | .2 | Certification of Daniel D. Maddox pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .1 | Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .2 | Certification of Daniel D. Maddox pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| * | Filed herewith. |
65
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of
1934, the registrant has duly caused this report to be signed on
its behalf by the undersigned, thereunto duly authorized, who
have signed this report on behalf of the registrant as the
principal financial officer and principal accounting officer of
the registrant, respectively.
| Kaiser Aluminum Corporation | |
| /s/ Jack A. Hockema | |
|
|
|
| Jack A. Hockema | |
| President and Chief Executive Officer | |
| (Chief Executive Officer) | |
| /s/ Daniel D. Maddox | |
|
|
|
| Daniel D. Maddox | |
| Vice President and Controller | |
| (Principal Financial Officer) |
Date: May 10, 2006
66
INDEX TO EXHIBITS
| Exhibit | ||||
| Number | Description | |||
| 4 | .1 | Second Amendment to Secured Super-Priority Debtor-In-Possession Revolving Credit and Guaranty Agreement, dated April 26, 2006 (incorporated by reference to Exhibit 4.1 to the Report on Form 8-K, dated April 26, 2006, filed by KAC, File No. 1-9447). | ||
| 4 | .2 | Amendment No. 2 to Commitment Letter, dated April 26, 2006 (incorporated by reference to Exhibit 4.2 to the Report on Form 8-K, dated April 26, 2006, filed by KAC, File No. 1-9447). | ||
| 4 | .3 | Amendment No. 3 to Commitment Letter, dated April 26, 2006 (incorporated by reference to Exhibit 4.3 to the Report on Form 8-K, dated April 26, 2006, filed by KAC, File No. 1-9447). | ||
| *31 | .1 | Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *31 | .2 | Certification of Daniel A. Maddox pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .1 | Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .2 | Certification of Daniel A. Maddox pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| * | Filed herewith. |