10-Q: Quarterly report [Sections 13 or 15(d)]
Published on
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended September 30, 2005
Commission file number 1-9447
KAISER ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
| Delaware | 94-3030279 | |
| (State of Incorporation) |
(I.R.S. Employer Identification No.) |
|
|
27422 PORTOLA PARKWAY, SUITE 350,
|
92610-2831 | |
|
FOOTHILL RANCH, CALIFORNIA
|
(Zip Code) | |
| (Address of principal executive offices) | ||
Registrant’s telephone number, including area code:
(949) 614-1740
Indicate by check mark whether the registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months, and (2) has been subject to such filing
requirements for the past
90 days. Yes þ No o
Indicate by check mark whether the registrant is an accelerated
filer (as defined in Exchange Act
Rule 12b-2). Yes o No þ
As of October 31, 2005, there were 79,671,531 shares
of the Common Stock of the registrant outstanding. The number of
outstanding shares of Common Stock may not be meaningful,
because as part of a plan of reorganization for the registrant,
it is likely that the equity interests of the Company’s
existing stockholders will be cancelled without consideration.
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
PART I — FINANCIAL INFORMATION
| Item 1. | Financial Statements |
CONSOLIDATED BALANCE SHEETS
| September 30, | December 31, | |||||||||
| 2005 | 2004 | |||||||||
| (Unaudited) | ||||||||||
| (In millions of dollars) | ||||||||||
| ASSETS | ||||||||||
|
Current assets:
|
||||||||||
|
Cash and cash equivalents
|
$ | 43.3 | $ | 55.4 | ||||||
|
Receivables:
|
||||||||||
|
Trade, less allowance for doubtful receivables of $6.5 and $6.9
|
101.2 | 97.4 | ||||||||
|
Due from affiliate
|
6.9 | 8.0 | ||||||||
|
Other
|
4.8 | 5.6 | ||||||||
|
Inventories
|
100.7 | 105.3 | ||||||||
|
Prepaid expenses and other current assets
|
13.7 | 19.6 | ||||||||
|
Discontinued operations’ current assets
|
.4 | 30.6 | ||||||||
|
Total current assets
|
271.0 | 321.9 | ||||||||
|
Investments in and advances to unconsolidated affiliate
|
16.2 | 16.7 | ||||||||
|
Property, plant, and equipment — net
|
218.5 | 214.6 | ||||||||
|
Restricted proceeds from sale of commodity interests
|
680.6 | 280.8 | ||||||||
|
Personal injury-related insurance recoveries receivable
|
965.5 | 967.0 | ||||||||
|
Other assets
|
46.0 | 42.5 | ||||||||
|
Discontinued operations’ long-term assets
|
— | 38.9 | ||||||||
|
Total
|
$ | 2,197.8 | $ | 1,882.4 | ||||||
| LIABILITIES AND STOCKHOLDERS’ EQUITY (DEFICIT) | ||||||||||
|
Liabilities not subject to compromise —
|
||||||||||
|
Current liabilities:
|
||||||||||
|
Accounts payable
|
$ | 43.8 | $ | 51.8 | ||||||
|
Accrued interest
|
.9 | .9 | ||||||||
|
Accrued salaries, wages, and related expenses
|
47.0 | 48.9 | ||||||||
|
Other accrued liabilities
|
63.3 | 73.7 | ||||||||
|
Payable to affiliate
|
12.0 | 14.7 | ||||||||
|
Long-term debt — current portion
|
1.2 | 1.2 | ||||||||
|
Discontinued operations’ current liabilities
|
17.2 | 57.7 | ||||||||
|
Total current liabilities
|
185.4 | 248.9 | ||||||||
|
Long-term liabilities
|
41.1 | 32.9 | ||||||||
|
Long-term debt
|
1.2 | 2.8 | ||||||||
|
Discontinued operations’ liabilities (liabilities subject
to compromise)
|
26.4 | 26.4 | ||||||||
| 254.1 | 311.0 | |||||||||
|
Liabilities subject to compromise
|
3,949.8 | 3,954.9 | ||||||||
|
Minority interests
|
.7 | .7 | ||||||||
|
Commitments and contingencies
|
||||||||||
|
Stockholders’ equity (deficit):
|
||||||||||
|
Common stock
|
.8 | .8 | ||||||||
|
Additional capital
|
538.0 | 538.0 | ||||||||
|
Accumulated deficit
|
(2,535.6 | ) | (2,917.5 | ) | ||||||
|
Accumulated other comprehensive income (loss)
|
(10.0 | ) | (5.5 | ) | ||||||
|
Total stockholders’ equity (deficit)
|
(2,006.8 | ) | (2,384.2 | ) | ||||||
|
Total
|
$ | 2,197.8 | $ | 1,882.4 | ||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
1
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
STATEMENTS OF CONSOLIDATED INCOME (LOSS)
| Quarter Ended | Nine Months Ended | |||||||||||||||||
| September 30, | September 30, | |||||||||||||||||
| 2005 | 2004 | 2005 | 2004 | |||||||||||||||
| (Unaudited) | ||||||||||||||||||
| (In millions of dollars, | ||||||||||||||||||
| except share and per share amounts) | ||||||||||||||||||
|
Net sales
|
$ | 271.6 | $ | 244.4 | $ | 815.9 | $ | 684.7 | ||||||||||
|
Costs and expenses:
|
||||||||||||||||||
|
Cost of products sold
|
233.7 | 217.5 | 710.0 | 620.0 | ||||||||||||||
|
Depreciation and amortization
|
4.9 | 5.9 | 15.0 | 16.9 | ||||||||||||||
|
Selling, administrative, research and development, and general
|
17.7 | 26.8 | 52.4 | 68.3 | ||||||||||||||
|
Other operating charges
|
.3 | 154.7 | 6.5 | 154.7 | ||||||||||||||
|
Total costs and expenses
|
256.6 | 404.9 | 783.9 | 859.9 | ||||||||||||||
|
Operating income (loss)
|
15.0 | (160.5 | ) | 32.0 | (175.2 | ) | ||||||||||||
|
Other income (expense):
|
||||||||||||||||||
|
Interest expense (excluding unrecorded contractual interest
expense of $23.7 for both quarters and $71.2 for both nine-month
periods)
|
(1.0 | ) | (2.4 | ) | (4.2 | ) | (6.5 | ) | ||||||||||
|
Reorganization items
|
(8.2 | ) | (10.0 | ) | (25.3 | ) | (28.9 | ) | ||||||||||
|
Other — net
|
(.5 | ) | 1.2 | (1.5 | ) | 5.3 | ||||||||||||
|
Income(loss) before income taxes and discontinued operations
|
5.3 | (171.7 | ) | 1.0 | (205.3 | ) | ||||||||||||
|
Provision for income taxes
|
(1.4 | ) | (1.5 | ) | (6.0 | ) | (5.3 | ) | ||||||||||
|
Income (loss) from continuing operations
|
3.9 | (173.2 | ) | (5.0 | ) | (210.6 | ) | |||||||||||
|
Discontinued operations:
|
||||||||||||||||||
|
Income (loss) from discontinued operations, net of income taxes,
including minority interests
|
8.0 | 2.1 | 21.3 | (23.7 | ) | |||||||||||||
|
Gain from sale of commodity interests, net of income taxes of
$8.5 in 2005
|
— | 101.6 | 365.6 | 125.0 | ||||||||||||||
|
Income (loss) from discontinued operations
|
8.0 | 103.7 | 386.9 | 101.3 | ||||||||||||||
|
Net income (loss)
|
$ | 11.9 | $ | (69.5 | ) | $ | 381.9 | $ | (109.3 | ) | ||||||||
|
Earnings (loss) per share — Basic/ Diluted:
|
||||||||||||||||||
|
Income (loss) from continuing operations
|
$ | .05 | $ | (2.17 | ) | $ | (.06 | ) | $ | (2.64 | ) | |||||||
|
Income (loss) from discontinued operations
|
$ | .10 | $ | 1.30 | $ | 4.85 | $ | 1.27 | ||||||||||
|
Net income (loss)
|
$ | .15 | $ | (.87 | ) | $ | 4.79 | $ | (1.37 | ) | ||||||||
|
Weighted average shares outstanding (000):
|
||||||||||||||||||
|
Basic/ Diluted
|
79,672 | 79,815 | 79,676 | 79,858 | ||||||||||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
2
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
STATEMENTS OF CONSOLIDATED STOCKHOLDERS’ EQUITY
(DEFICIT) AND
COMPREHENSIVE INCOME (LOSS)
(Unaudited)
(In millions of dollars)
For the Nine Months Ended September 30, 2005
| Accumulated | |||||||||||||||||||||
| Other | |||||||||||||||||||||
| Comprehensive | |||||||||||||||||||||
| Common | Additional | Accumulated | Income | ||||||||||||||||||
| Stock | Capital | Deficit | (Loss) | Total | |||||||||||||||||
|
BALANCE, December 31, 2004
|
$ | .8 | $ | 538.0 | $ | (2,917.5 | ) | $ | (5.5 | ) | $ | (2,384.2 | ) | ||||||||
|
Net income
|
— | — | 381.9 | — | 381.9 | ||||||||||||||||
|
Unrealized net decrease in value of derivative instruments
arising during the period (including net decrease in value of
$1.0 for the quarter ended September 30, 2005)
|
— | — | — | (4.7 | ) | (4.7 | ) | ||||||||||||||
|
Reclassification adjustment for net realized losses on
derivative instruments included in net income (including net
realized gain of $.1 for the quarter ended September 30,
2005)
|
— | — | — | .2 | .2 | ||||||||||||||||
|
Comprehensive income (loss)
|
— | — | — | — | 377.4 | ||||||||||||||||
|
BALANCE, September 30, 2005
|
$ | .8 | $ | 538.0 | $ | (2,535.6 | ) | $ | (10.0 | ) | $ | (2,006.8 | ) | ||||||||
For the Nine Months Ended September 30, 2004
| Accumulated | |||||||||||||||||||||
| Other | |||||||||||||||||||||
| Comprehensive | |||||||||||||||||||||
| Common | Additional | Accumulated | Income | ||||||||||||||||||
| Stock | Capital | Deficit | (Loss) | Total | |||||||||||||||||
|
BALANCE, December 31, 2003
|
$ | .8 | $ | 539.1 | $ | (2,170.7 | ) | $ | (107.9 | ) | $ | (1,738.7 | ) | ||||||||
|
Net loss
|
— | — | (109.3 | ) | — | (109.3 | ) | ||||||||||||||
|
Minimum pension liability adjustment during the third quarter of
2004
|
— | — | — | 96.7 | 96.7 | ||||||||||||||||
|
Unrealized net increase in value of derivative instruments
arising during the period (including net increase in value of
$1.2 for the quarter ended September 30, 2004)
|
— | — | — | 2.0 | 2.0 | ||||||||||||||||
|
Reclassification adjustment for net realized losses on
derivative instruments included in net loss (including net
realized losses of $.3 for the quarter ended September 30,
2004)
|
— | — | — | 1.1 | 1.1 | ||||||||||||||||
|
Comprehensive income (loss)
|
— | — | — | — | (9.5 | ) | |||||||||||||||
|
Restricted stock cancellations
|
— | (.4 | ) | — | — | (.4 | ) | ||||||||||||||
|
BALANCE, September 30, 2004
|
$ | .8 | $ | 538.7 | $ | (2,280.0 | ) | $ | (8.1 | ) | $ | (1,748.6 | ) | ||||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
3
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
STATEMENTS OF CONSOLIDATED CASH FLOWS
| Nine Months Ended | ||||||||||
| September 30, | ||||||||||
| 2005 | 2004 | |||||||||
| (Unaudited) | ||||||||||
| (In millions of | ||||||||||
| dollars) | ||||||||||
|
Cash flows from operating activities:
|
||||||||||
|
Net income (loss)
|
$ | 381.9 | $ | (109.3 | ) | |||||
|
Less net income from discontinued operations
|
386.9 | 101.3 | ||||||||
|
Net loss from continuing operations
|
(5.0 | ) | (210.6 | ) | ||||||
|
Adjustments to reconcile net loss from continuing operations to
net cash used by continuing operations:
|
||||||||||
|
Non-cash charges in other operating charges
|
— | 155.5 | ||||||||
|
Depreciation and amortization (including deferred financing
costs of $3.5 and $3.6, respectively)
|
18.5 | 20.5 | ||||||||
|
Gain on disposition of real estate
|
(.2 | ) | — | |||||||
|
Equity in loss (income) of unconsolidated affiliate, net of
distributions
|
.7 | (4.3 | ) | |||||||
|
Increase in trade and other receivables
|
(2.1 | ) | (19.6 | ) | ||||||
|
Decrease (increase) in inventories
|
4.5 | (26.4 | ) | |||||||
|
Decrease in prepaid expenses and other current assets
|
.3 | 1.7 | ||||||||
|
(Decrease) increase in accounts payable and accrued interest
|
(10.2 | ) | 11.1 | |||||||
|
(Decrease) increase in other accrued liabilities
|
(8.9 | ) | 1.5 | |||||||
|
(Decrease) increase in payable to affiliate
|
(2.7 | ) | 2.8 | |||||||
|
Increase in accrued and deferred income taxes
|
.8 | 2.5 | ||||||||
|
Net cash impact of changes in long-term assets and liabilities
|
2.5 | (1.0 | ) | |||||||
|
Net cash provided by discontinued operations
|
13.4 | 57.8 | ||||||||
|
Other
|
3.5 | .5 | ||||||||
|
Net cash provided (used) by operating activities
|
15.1 | (8.0 | ) | |||||||
|
Cash flows from investing activities:
|
||||||||||
|
Net proceeds from sale of real estate
|
.9 | 2.0 | ||||||||
|
Capital expenditures
|
(20.4 | ) | (4.5 | ) | ||||||
|
Net cash provided by discontinued operations: primarily proceeds
from sale of QAL in 2005 and sale of Alpart and Mead properties
in 2004
|
401.4 | 320.8 | ||||||||
|
Net cash provided by investing activities
|
381.9 | 318.3 | ||||||||
|
Cash flows from financing activities:
|
||||||||||
|
Financing costs, primarily DIP Facility related
|
(3.6 | ) | (1.7 | ) | ||||||
|
Repayment of debt
|
(1.6 | ) | — | |||||||
|
Increase in restricted cash
|
(1.7 | ) | — | |||||||
|
Net cash used by discontinued operations: primarily increase in
restricted cash
|
(402.2 | ) | (312.9 | ) | ||||||
|
Net cash used by financing activities
|
(409.1 | ) | (314.6 | ) | ||||||
|
Net decrease in cash and cash equivalents during the period
|
(12.1 | ) | (4.3 | ) | ||||||
|
Cash and cash equivalents at beginning of period
|
55.4 | 35.5 | ||||||||
|
Cash and cash equivalents at end of period
|
$ | 43.3 | $ | 31.2 | ||||||
|
Supplemental disclosure of cash flow information:
|
||||||||||
|
Interest paid, net of capitalized interest of $.3 and $.1
|
$ | .7 | $ | 3.3 | ||||||
|
Less interest paid by discontinued operations
|
— | (.9 | ) | |||||||
| $ | .7 | $ | 2.4 | |||||||
|
Income taxes paid
|
$ | 19.5 | $ | 8.5 | ||||||
|
Less income taxes paid by discontinued operations
|
(16.9 | ) | (8.5 | ) | ||||||
| $ | 2.6 | $ | — | |||||||
The accompanying notes to consolidated financial statements are
an integral part of these statements.
4
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except prices and per share
amounts)
(Unaudited)
| 1. | Reorganization Proceedings |
Background. Kaiser Aluminum Corporation
(“Kaiser”, “KAC” or the
“Company”), its wholly owned subsidiary, Kaiser
Aluminum & Chemical Corporation (“KACC”), and
24 of KACC’s subsidiaries have filed separate voluntary
petitions in the United States Bankruptcy Court for the District
of Delaware (the “Court”) for reorganization under
Chapter 11 of the United States Bankruptcy Code (the
“Code”); the Company, KACC and 15 of KACC’s
subsidiaries (the “Original Debtors”) filed in the
first quarter of 2002 and nine additional KACC subsidiaries (the
“Additional Debtors”) filed in the first quarter of
2003. The Original Debtors and Additional Debtors are
collectively referred to herein as the “Debtors” and
the Chapter 11 proceedings of these entities are
collectively referred to herein as the “Cases.” For
purposes of this Report, the term “Filing Date” means,
with respect to any particular Debtor, the date on which such
Debtor filed its Case. None of KACC’s non-U.S. joint
ventures were included in the Cases. The Cases are being jointly
administered. The Debtors are managing their businesses in the
ordinary course as debtors-in-possession subject to the control
and administration of the Court.
During the first quarter of 2002, the Original Debtors filed
separate voluntary petitions for reorganization. The wholly
owned subsidiaries of KACC included in such filings were: Kaiser
Bellwood Corporation (“Bellwood”), Kaiser Aluminium
International, Inc. (“KAII”), Kaiser Aluminum
Technical Services, Inc. (“KATSI”), Kaiser Alumina
Australia Corporation (“KAAC”) (and its wholly owned
subsidiary, Kaiser Finance Corporation (“KFC”)) and
ten other entities with limited balances or activities.
The Original Debtors found it necessary to file the Cases
primarily because of liquidity and cash flow problems of the
Company and its subsidiaries that arose in late 2001 and early
2002. The Company was facing significant near-term debt
maturities at a time of unusually weak aluminum industry
business conditions, depressed aluminum prices and a broad
economic slowdown that was further exacerbated by the events of
September 11, 2001. In addition, the Company had become
increasingly burdened by asbestos litigation and growing legacy
obligations for retiree medical and pension costs. The
confluence of these factors created the prospect of continuing
operating losses and negative cash flows, resulting in lower
credit ratings and an inability to access the capital markets.
On January 14, 2003, the Additional Debtors filed separate
voluntary petitions for reorganization. The wholly owned
subsidiaries included in such filings were: Kaiser Bauxite
Company (“KBC”), Kaiser Jamaica Corporation
(“KJC”), Alpart Jamaica Inc. (“AJI”), Kaiser
Aluminum & Chemical of Canada Limited
(“KACOCL”) and five other entities with limited
balances or activities. Ancillary proceedings in respect of
KACOCL and two other Additional Debtors were also commenced in
Canada simultaneously with the January 14, 2003 filings.
The Cases filed by the Additional Debtors were commenced, among
other reasons, to protect the assets held by these Debtors
against possible statutory liens that might have arisen and been
enforced by the Pension Benefit Guaranty Corporation
(“PBGC”) primarily as a result of the Company’s
failure to meet a $17.0 accelerated funding requirement to its
salaried employee retirement plan in January 2003 (see
Note 8 for additional information regarding the accelerated
funding requirement). The filing of the Cases by the Additional
Debtors had no impact on the Company’s day-to-day
operations.
The outstanding principal of, and accrued interest on, all debt
of the Debtors became immediately due and payable upon
commencement of the Cases. However, the vast majority of the
claims in existence at the Filing Date (including claims for
principal and accrued interest and substantially all legal
proceedings) are stayed (deferred) during the pendency of
the Cases. In connection with the filing of the Debtors’
Cases, the Court, upon motion by the Debtors, authorized the
Debtors to pay or otherwise honor certain unsecured pre-
5
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Filing Date claims, including employee wages and benefits and
customer claims in the ordinary course of business, subject to
certain limitations and to continue using the Company’s
existing cash management systems. The Debtors also have the
right to assume or reject executory contracts existing prior to
the Filing Date, subject to Court approval and certain other
limitations. In this context, “assumption” means that
the Debtors agree to perform their obligations and cure certain
existing defaults under an executory contract and
“rejection” means that the Debtors are relieved from
their obligations to perform further under an executory contract
and are subject only to a claim for damages for the breach
thereof. Any claim for damages resulting from the rejection of a
pre-Filing Date executory contract is treated as a general
unsecured claim in the Cases.
Case Administration. Generally, pre-Filing Date claims,
including certain contingent or unliquidated claims, against the
Debtors will fall into two categories: secured and unsecured.
Under the Code, a creditor’s claim is treated as secured
only to the extent of the value of the collateral securing such
claim, with the balance of such claim being treated as
unsecured. Unsecured and partially secured claims do not accrue
interest after the Filing Date. A fully secured claim, however,
does accrue interest after the Filing Date until the amount due
and owing to the secured creditor, including interest accrued
after the Filing Date, is equal to the value of the collateral
securing such claim. The bar dates (established by the Court) by
which holders of pre-Filing Date claims against the Debtors
(other than asbestos-related personal injury claims) could file
their claims have passed. Any holder of a claim that was
required to file such claim by such bar date and did not do so
may be barred from asserting such claim against any of the
Debtors and, accordingly, may not be able to participate in any
distribution in any of the Cases on account of such claim. The
Company has not yet completed its analysis of all of the proofs
of claim to determine their validity. However, during the course
of the Cases, certain matters in respect of the claims have been
resolved. Material provisions in respect of claim settlements
are included in the accompanying financial statements and are
fully disclosed elsewhere herein. The bar dates do not apply to
asbestos-related personal injury claims, for which no bar date
has been set.
Two creditors’ committees, one representing the unsecured
creditors (the “UCC”) and the other representing the
asbestos claimants (the “ACC”), have been appointed as
official committees in the Cases and, in accordance with the
provisions of the Code, have the right to be heard on all
matters that come before the Court. In August 2003, the Court
approved the appointment of a committee of salaried retirees
(the “1114 Committee” and, together with the UCC and
the ACC, the “Committees”) with whom the Debtors have
negotiated necessary changes, including the modification or
termination, of certain retiree benefits (such as medical and
insurance) under Section 1114 of the Code. The Committees,
together with the Court-appointed legal representatives for
(a) potential future asbestos claimants (the “Asbestos
Futures’ Representative”) and (b) potential
future silica and coal tar pitch volatile claimants (the
“Silica/ CTPV Futures’ Representative” and,
collectively with the Asbestos Futures” Representative, the
“Futures’ Representatives”), have played and will
continue to play important roles in the Cases and in the
negotiation of the terms of any plan or plans of reorganization.
The Debtors are required to bear certain costs and expenses for
the Committees and the Futures’ Representatives, including
those of their counsel and other advisors.
As provided by the Code, the Debtors had the exclusive right to
propose a plan of reorganization for 120 days following the
initial Filing Date. The Court has subsequently approved several
extensions of the exclusivity period for all Debtors, the most
recent of which is set to expire on January 31, 2006, and
which also extended the exclusive period for solicitation of
acceptance of such plan or plans through March 31, 2006. As
more fully discussed below, KAC, KACC and the other Debtors that
together include the Fabricated products operations and an
interest in Anglesey Aluminium Limited (“Anglesey”),
filed a plan of reorganization and disclosure statement. The
disclosure statement was approved by the Court on
September 8, 2005. The Company has begun the solicitation
process for plan approval. Such process is expected to be
completed by mid-November 2005. The Court has set
November 16, 2005, as the date by which objections to the
plan must be filed and January 9, 2006 and January 10,
2006 as dates for plan confirmation hearings. No assurances can
be given that the Court will grant any further extensions of
exclusivity that may be sought. If a plan of
6
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
reorganization is not accepted by the requisite numbers of
creditors entitled to vote on the plan within the applicable
time period under the Court approved extension and any
subsequent extensions that may be granted by the Court, if any,
other parties in interest in the Cases may be permitted to
propose their own plan(s) of reorganization for some or all of
the Debtors.
Commodity-related and Inactive Subsidiaries. As
previously disclosed, with the sale of its interests in and
related to Queensland Alumina Limited (“QAL”), which
closed on April 1, 2005, the Company has sold all of its
commodity-related interests other than its interests in
Anglesey. It is anticipated that, as more fully discussed below,
the proceeds from the sale of these interests will be
distributed primarily to the affected subsidiaries’
creditors pursuant to certain liquidating plans. The primary
subsidiaries affected by this strategy are AJI, KJC, KAAC, KFC
and KBC.
During November 2004, four of KACC’s commodity-related
subsidiaries (AJI, KJC, KAAC and KFC, collectively, the
“Liquidating Subsidiaries”) filed separate joint plans
of liquidation and related disclosure statements with the Court.
Such plans, together with the disclosure statements and all
amendments filed thereto, are separately referred to as the
“AJI/ KJC Plan” and the “KAAC/ KFC Plan” and
collectively as the “Liquidating Plans”). Under the
Liquidating Plans, the assets of those entities, consisting
primarily of the net cash proceeds received by them in
connection with the sales of their commodities interests, will
be transferred to liquidating trusts, whereupon the Liquidating
Subsidiaries will be dissolved. The liquidating trusts will then
make distributions to the creditors of the Liquidating
Subsidiaries in accordance with the Liquidating Plans. The
Liquidating Plans outline the specific treatment of creditors
and their estimated recoveries in respect of the Liquidating
Subsidiaries under several possible scenarios. The Liquidating
Plans state that, based on the various assumptions and estimates
set forth therein, it was anticipated that: (1) the
Liquidating Subsidiaries would have an aggregate of
approximately $673.8 of cash available for distribution to
creditors when the Liquidating Plans became effective; and
(2) after payment of priority claims and trust expenses
(initial reserves for both of which were estimated to be in the
range of $37.0 to $46.0), and payments to KACC under the
Intercompany Settlement Agreement (“Intercompany
Agreement”) (see discussion below), the Liquidating
Subsidiaries would distribute available cash to the following
claimholders in the following amounts:
|
KACC’s Senior Notes and Senior Subordinated Notes
|
$390.7 to $421.8 | |
|
PBGC
|
$187.6 to $198.5 | |
|
State of Louisiana Solid Waste Revenue Bonds
|
$ 0.0 to $ 8.0 |
The foregoing estimates were based on a number of assumptions,
including the assumption that the Liquidating Plans would become
effective on April 30, 2005. However, as further discussed
below, the Liquidating Plans have not been confirmed by the
Court or become effective. As such, changes may occur to the
amounts available as interest income accrues, as expenses
continue and as facts and circumstances change. The Liquidating
Subsidiaries have not determined the potential distributions to
claimholders based under another set of assumptions and believe
it is impractical to do so. As indicated below, no assurances
can be given as to the amount or timing of distributions that
will ultimately be made to claimholders of the Liquidating
Subsidiaries
The Liquidating Plans as filed with the Court provided that
$16.0 of payments were to be made for the benefit of holders of
KACC’s
123/4% Senior
Subordinated Notes (the “Sub Notes”) if, and only if,
the holders of both (a) KACC’s
97/8% Senior
Notes and
107/8% Senior
Notes (collectively, the “Senior Notes”) and
(b) the Sub Notes, approved the plans. If either the
holders of the Senior Notes or the Sub Notes failed to accept
the Liquidating Plans, the Court would determine distributions
to such holders. Holders of the Parish of St. James, State of
Louisiana, Solid Waste Disposal Revenue Bonds (the “Revenue
Bonds”) were not allowed a vote on the Liquidating Plans
but would receive up to $8.0 if the Liquidating Plans were
accepted by the Senior Notes and, unless the holders of the
Senior Notes agreed, all holders of the Senior Notes were to
7
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
receive the identical treatment under the Liquidating Plans. If
the Liquidating Plans were not accepted by the holders of the
Senior Notes then, pursuant to the Liquidating Plans, the Court
was to determine the distributions to the Revenue Bonds. Any
amounts paid in respect of the Sub Notes and the Revenue Bonds
will be paid from amounts that otherwise would be distributed to
holders of the Senior Notes.
As previously disclosed, a group of holders of the Sub Notes
(the “Sub Note Group”) has formed an unofficial
committee to represent all holders of Sub Notes and retained its
own legal counsel. The Sub Note Group is asserting that the
Sub Note holders’ claims against the subsidiary guarantors
(and in particular the Liquidating Subsidiaries) may not, as a
technical matter, be contractually subordinate to the claims of
the holders of the Senior Notes against the subsidiary
guarantors (including AJI, KJC, KAAC and KFC). A separate group
that holds both Sub Notes and KACC’s
97/8% Senior
Notes has made a similar assertion, but at the same time,
maintains that a portion of KACC’s
97/8% Senior
Notes holders’ claims against the subsidiary guarantors are
contractually senior to the Sub Notes holders’ claims
against the subsidiary guarantors. The effect of such positions,
if ultimately sustained, would be that the holders of Sub Notes
would be on a par with all or portion of the holders of the
Senior Notes in respect of proceeds from sales of the
Company’s interests in and related to the Liquidating
Subsidiaries. As indicated above, the Liquidating Plans provided
that, if both the holders of the Senior Notes and the holders of
the Sub Notes do not approve the Liquidating Plans, then the
Court would determine the appropriate allocation to these groups
under the Liquidating Plans. While the Company cannot currently
predict which position may prevail, based on the objections and
pleadings filed by the Sub Note Group and the group that
holds Sub Notes and KACC’s
97/8% Senior
Notes and the assumptions and estimates upon which the
Liquidating Plans are based, if the Court were to rule in favor
of the Sub Notes, the Liquidating Plans indicated that it is
possible that the holders of the Sub Notes could receive between
approximately $67.0 and approximately $215.0 depending on
whether the Sub Notes were determined to rank on par with a
portion or all of the Senior Notes. Conversely, if the holders
of the Senior Notes were to prevail, then it is possible that
the holders of the Sub Notes would receive no distributions
under Liquidating Plans. The Company believes that the intent of
the indentures in respect of the Senior Notes and the Sub Notes
was to subordinate the claims of the Sub Note holders in respect
of the subsidiary guarantors (including the Liquidating
Subsidiaries). The Company cannot predict, however, the ultimate
resolution of the matters raised by the Sub Note Group, or
the other group, when any such resolution will occur, or what
impact any such resolution may have on the Company, the Cases or
distributions to affected noteholders.
The Court approved the disclosure statements related to the
Liquidating Plans in February 2005. In April 2005, voting
results on the Liquidating Plans were filed with the Court by
the Debtors’ claims agent. Based on these results, the
Court determined that a sufficient volume of creditors (in
number and amount) had voted to accept the Liquidating Plans to
permit confirmation proceedings with respect to the Liquidating
Plans to go forward even though the filing by the claims agent
also indicated that holders of the Sub Notes, as a group, voted
not to accept the Liquidating Plans. Accordingly, as discussed
above, the Court has conducted a series of evidentiary hearings
to determine the allocation of distributions among holders of
the Senior Notes and the Sub Notes. In connection with those
proceedings to date, the Court has determined that the
allocation to the Revenue Bonds would be up to $8.0 and has
ruled against the position asserted by the separate group that
holds both
97/8% Senior
Notes and the Sub Notes. The Court has not ruled in respect of
the position asserted by the Sub Note Group. All briefing,
evidentiary and other proceedings before the Court have been
completed and the parties await the Court’s ruling on these
matters. All such rulings in respect of these matters will be
subject to appeal. There can be no assurance as to whether or
when the Liquidating Plans will be confirmed by the Court or
ultimately consummated or, if confirmed and consummated, as to
the amount of distributions to be made to individual creditors
of the Liquidating Subsidiaries or KACC, or what impact any such
resolution may have on the Company and its ongoing
reorganization efforts. The Liquidating Plans relate exclusively
to AJI, KJC, KAAC and KFC and will have no impact on the normal,
ongoing operations of the Company’s Fabricated products
business unit or other continuing operations.
8
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The above amounts are net of payments that are to be made by
AJI, KJC and KAAC to KACC in respect of pre-petition and
post-Filing Date intercompany claims pursuant to the
Intercompany Agreement that was approved by the Court in
February 2005. The Intercompany Agreement also resolves
substantially all other pre-and post-petition intercompany
claims between the Debtors. The Intercompany Agreement provides,
among other things, for payments of cash by AJI, KJC and KAAC
from the sale of their respective interests in and related to
Alumina Partners of Jamaica (“Alpart”) and QAL to KACC
of at least $90.0 in respect of its intercompany claims against
AJI, KJC and KAAC. Under the Intercompany Agreement, such
payments would be increased or decreased for (1) net cash
flows funded by or collected by KACC related to: (a) the
Company’s interests in and related to Alpart from
January 1, 2004 through July 1, 2004 (estimated to be
approximately $21.0 collected by the Company); (b) the
Company’s interests in and related to QAL from July 1,
2004 through KAAC’s emergence from Chapter 11
(estimated to be in the $20.0 range collected by the Company
through September 30, 2005); and (c) third party costs
and certain limited overhead of KACC’s activities related
to the sale of AJI’s, KJC’s and KAAC’s respective
interests in and related to Alpart and QAL and (2) any
purchase price adjustments (other than incremental amounts
related to alumina sales contracts to be transferred) pursuant
to KACC’s sale of its interests in Alpart. As provided
under the Intercompany Agreement, KACC was reimbursed for
approximately $14.5 of payments made in the third quarter of
2004 to retire Alpart-related debt and $28.0 in
November 2004 as a partial payment of Alpart-related sales
proceeds. The Intercompany Agreement calls for the remaining
payments to be made in specific increments to KACC upon the
effective dates of the Liquidating Plans.
It is anticipated that KBC will be dealt with either separately
or in concert with the KACC plan of reorganization as more fully
discussed below.
Entities Containing the Fabricated Products and Certain Other
Operations. Under the Code, claims of individual creditors
must generally be satisfied from the assets of the entity
against which that creditor has a lawful claim. The claims
against the entities containing the Fabricated products and
certain other operations will have to be resolved from the
available assets of KACC, KACOCL, and Bellwood, which generally
include the fabricated products plants and their working
capital, the interests in and related to Anglesey and proceeds
to be received by such entities from the Liquidating
Subsidiaries under the Intercompany Agreement. Sixteen of the
Debtors have no material ongoing activities or operations and
have no material assets or liabilities other than intercompany
claims (which were resolved pursuant to the Intercompany
Agreement). The Company has previously disclosed that it
believed that it is likely that most of these entities will
ultimately be merged out of existence or dissolved in some
manner.
As previously disclosed, while the Company’s objective has
been (and continues to be) to achieve the highest possible
recoveries for all stakeholders, consistent with the
Debtors’ abilities to pay, and to continue the operations
of their core businesses, no assurances could be given as to the
Company’s ability to achieve this objective. In fact, the
Debtors have previously stated that their belief has been (and
continues to be) that, in the aggregate, it was likely that
their liabilities would be found to significantly exceed the
fair value of their assets and that, therefore, the Debtors
believed that, with limited exceptions, it was likely that
substantially all pre-Filing Date claims would be settled at
less than 100% of their face value and the equity interests of
the Company’s stockholders would be cancelled without
consideration.
In June 2005, KAC, KACC and 19 of KACC’s subsidiaries
(collectively, the “Remaining Debtors”) filed a plan
of reorganization and related disclosure statement with the
Court. In August 2005 and September 2005, the Company filed
amended plans of reorganization (the “Kaiser Aluminum
Amended Plan”) and related amended disclosure statements
(the “Kaiser Aluminum Amended Disclosure Statement”)
with the Court. The Kaiser Aluminum Amended Disclosure Statement
was approved by the Court on September 8, 2005. The Kaiser
Aluminum Amended Plan must be voted on and approved by creditors
in accordance with the Code and ultimately confirmed by the
Court. In addition, affirmation must be obtained from the United
9
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
States District Court regarding the treatment of asbestos
personal injury claims in the Kaiser Aluminum Amended Plan. The
Court has scheduled a confirmation hearing for January 9,
2006 and January 10, 2006.
The Kaiser Aluminum Amended Plan would, in general, consistent
with previously disclosed agreements and understandings reached
with key creditor constituents, resolve substantially all
pre-Filing Date liabilities of the Remaining Debtors under a
single joint plan of reorganization. In summary, the Kaiser
Aluminum Amended Plan provides for the following principal
elements:
| (a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration. | |
| (b) All post-petition and secured claims would either be assumed by the emerging entity or paid at emergence (see “Exit Cost” discussion below). | |
| (c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 8, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs would receive a contribution of 66.9% of the new common stock of the emerged entity. | |
| (d) The PBGC will receive a cash payment of $2.5 and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/ KFC Plan in claims of KFC against KACC , which the Company currently estimates will result in the PBGC receiving an additional 5.4% of the new common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 cash payment discussed above is in addition to the cash amounts the Company has agreed to pay to the PBGC at or before emergence (see Note 8) and that the PBGC will receive from the Liquidating Subsidiaries under the Liquidating Plans. | |
| (e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and agreements with representatives of the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 in cash from KACC, (iii) 100% of the equity in a KACC subsidiary whose sole asset will be a piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to be issued as per (f) below in respect of approximately $830.0 of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will result in the trusts receiving approximately 6.4% of the new common stock of the emerged entity. | |
| (f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are to receive approximately 22.3% of the new common stock of the emerging entity in the proportion that their allowed claim bears to the total amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a specified small amount will receive a cash payment equal to approximately 2.9% of their agreed claim value in lieu of new common |
10
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| stock. In accordance with the contractual subordination provisions of the indenture governing the Sub Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash that would otherwise be distributed to the holders of the Sub Notes in respect of their claims against the Debtors would instead be distributed to holders of the Senior Notes and the Revenue Bonds on a pro rata basis based on their relative allowed amounts of their claims. |
No assurance can be given that the Kaiser Aluminum Amended Plan
will ultimately receive the necessary approvals by creditors, be
confirmed by the Court, receive affirmation from the United
States District Court, or that the transactions contemplated by
the Kaiser Aluminum Amended Plan will ultimately be consummated.
The Company’s ability to ultimately emerge from the Cases
is subject to a number of factors, including, among others,
inherent market-related risks, Court approval for various
matters and the confirmation of a plan of reorganization in
accordance with the applicable bankruptcy law and, accordingly,
no assurances can be given as to whether or when any plan or
plans of reorganization will ultimately be confirmed. Further,
the specific recoveries of individual creditors is dependent on,
among other things, the total amount of claims against the
Debtors as ultimately determined by the Court, the priority of
the applicable claims, the amount of value available for
distribution in respect of claims and the completion of the plan
confirmation process consistent with applicable bankruptcy law.
However, assuming there are no unexpected delays in the approval
of the Kaiser Aluminum Amended Plan, it is possible that the
Company could emerge from Chapter 11 during the first
quarter of 2006.
The foregoing disclosure is not intended to be, nor should it be
construed to be, a solicitation for a vote on the Kaiser
Aluminum Amended Plan.
At emergence from Chapter 11, KACC will have to pay or
otherwise provide for a material amount of claims. Such claims
include accrued but unpaid professional fees, priority pension,
tax and environmental claims, secured claims, and certain
post-petition obligations (collectively, “Exit
Costs”). KACC currently estimates that its Exit Costs will
be in the range of $60.0 to $80.0. KACC currently
expects to fund such Exit Costs using the proceeds to be
received under the Intercompany Agreement together with existing
cash resources and borrowing availability under an exit
financing facility that would replace the current Post-Petition
Credit Agreement (see Note 6). If payments made to the
Company under the Intercompany Agreement together with existing
cash resources and borrowing availability under an exit
financing facility are not sufficient to pay or otherwise
provide for all Exit Costs, the Company and KACC will not be
able to emerge from Chapter 11 unless and until sufficient
funding can be obtained. Management believes it will be able to
successfully resolve any issues that may arise in respect of an
exit financing facility or be able to negotiate a reasonable
alternative. However, no assurance can be given in this regard.
Financial Statement Presentation. The accompanying
consolidated financial statements have been prepared in
accordance with American Institute of Certified Professional
Accountants (“AICPA”) Statement of Position 90-7
(“SOP 90-7”), Financial Reporting by Entities
in Reorganization Under the Bankruptcy Code, and on a going
concern basis, which contemplates the realization of assets and
the liquidation of liabilities in the ordinary course of
business. However, as a result of the Cases, such realization of
assets and liquidation of liabilities are subject to a
significant number of uncertainties.
Upon emergence from the Cases, the Company expects to apply
“fresh start” accounting to its consolidated financial
statements as required by SOP 90-7. Fresh start accounting
is required if: (1) a debtor’s liabilities are
determined to be in excess of its assets and (2) there will
be a greater than 50% change in the equity ownership of the
entity. As previously disclosed, the Company expects both such
circumstances to apply. As such, upon emergence, the Company
will restate its balance sheet to equal the reorganization value
as determined in its plan(s) of reorganization and approved by
the Court. Additionally, items such as accumulated depreciation,
accumulated deficit and accumulated other comprehensive income
(loss) will be
11
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
reset to zero. The Company will allocate the reorganization
value to its individual assets and liabilities based on their
estimated fair value at the emergence date. Typically such items
as current liabilities, accounts receivable, and cash will be
reflected at values similar to those reported prior to
emergence. Items such as inventory, property, plant and
equipment, long-term assets and long-term liabilities are more
likely to be significantly adjusted from amounts previously
reported. Because fresh start accounting will be adopted at
emergence and because of the significance of liabilities subject
to compromise (that will be relieved upon emergence),
comparisons between the current historical financial statements
and the financial statements upon emergence may be difficult to
make.
Financial Information. Condensed consolidating financial
statements of the Debtors and non-Debtors are set forth below:
Condensed Consolidating Balance Sheets
September 30, 2005
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Current assets
|
$ | 268.4 | $ | 2.2 | $ | — | $ | 270.6 | |||||||||
|
Discontinued operations’ current assets
|
.4 | — | — | .4 | |||||||||||||
|
Investments in subsidiaries and affiliate
|
19.7 | — | (3.5 | ) | 16.2 | ||||||||||||
|
Intercompany receivables (payables), net
|
(4.3 | ) | 4.3 | — | — | ||||||||||||
|
Property and equipment, net
|
218.5 | — | — | 218.5 | |||||||||||||
|
Restricted proceeds from sale of commodity interests
|
680.6 | — | — | 680.6 | |||||||||||||
|
Personal injury-related insurance recoveries receivable
|
965.5 | — | — | 965.5 | |||||||||||||
|
Other assets
|
46.0 | — | — | 46.0 | |||||||||||||
|
Discontinued operations’ long term assets
|
— | — | — | — | |||||||||||||
| $ | 2,194.8 | $ | 6.5 | $ | (3.5 | ) | $ | 2,197.8 | |||||||||
|
Liabilities not subject to compromise —
|
|||||||||||||||||
|
Current liabilities
|
$ | 166.3 | $ | 3.9 | $ | (2.0 | ) | $ | 168.2 | ||||||||
|
Discontinued operations’ current liabilities
|
17.2 | — | — | 17.2 | |||||||||||||
|
Long-term liabilities
|
41.2 | 1.1 | — | 42.3 | |||||||||||||
|
Discontinued operations’ liabilities (liabilities subject
to compromise)
|
26.4 | — | — | 26.4 | |||||||||||||
|
Liabilities subject to compromise
|
3,949.8 | — | — | 3,949.8 | |||||||||||||
|
Minority interests
|
.7 | — | — | .7 | |||||||||||||
|
Stockholders’ equity (deficit)
|
(2,006.8 | ) | 1.5 | (1.5 | ) | (2,006.8 | ) | ||||||||||
| $ | 2,194.8 | $ | 6.5 | $ | (3.5 | ) | $ | 2,197.8 | |||||||||
12
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Condensed Consolidating Balance Sheets
December 31, 2004
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Current assets
|
$ | 289.2 | $ | 2.1 | $ | — | $ | 291.3 | |||||||||
|
Discontinued operations’ current assets
|
30.6 | — | — | 30.6 | |||||||||||||
|
Investments in subsidiaries and affiliate
|
20.9 | — | (4.2 | ) | 16.7 | ||||||||||||
|
Intercompany receivables (payables), net
|
(4.5 | ) | 4.5 | — | — | ||||||||||||
|
Property and equipment, net
|
214.6 | — | — | 214.6 | |||||||||||||
|
Restricted proceeds from sale of commodity interests
|
280.8 | — | — | 280.8 | |||||||||||||
|
Personal injury-related insurance recoveries receivable
|
967.0 | — | — | 967.0 | |||||||||||||
|
Other assets
|
42.5 | — | — | 42.5 | |||||||||||||
|
Discontinued operations’ long term assets
|
38.9 | — | — | 38.9 | |||||||||||||
| $ | 1,880.0 | $ | 6.6 | $ | (4.2 | ) | $ | 1,882.4 | |||||||||
|
Liabilities not subject to compromise —
|
|||||||||||||||||
|
Current liabilities
|
$ | 190.0 | $ | 3.2 | $ | (2.0 | ) | $ | 191.2 | ||||||||
|
Discontinued operations’ current liabilities
|
57.7 | — | — | 57.7 | |||||||||||||
|
Long-term liabilities
|
34.5 | 1.2 | — | 35.7 | |||||||||||||
|
Discontinued operations’ liabilities (liabilities subject
to compromise)
|
26.4 | — | — | 26.4 | |||||||||||||
|
Liabilities subject to compromise
|
3,954.9 | — | — | 3,954.9 | |||||||||||||
|
Minority interests
|
.7 | — | — | .7 | |||||||||||||
|
Stockholders’ equity (deficit)
|
(2,384.2 | ) | 2.2 | (2.2 | ) | (2,384.2 | ) | ||||||||||
| $ | 1,880.0 | $ | 6.6 | $ | (4.2 | ) | $ | 1,882.4 | |||||||||
13
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Condensed Consolidating Statements of Income (Loss)
For the Quarter Ended September 30, 2005
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Net sales
|
$ | 271.6 | $ | — | $ | — | $ | 271.6 | |||||||||
|
Costs and expenses —
|
|||||||||||||||||
|
Operating costs and expenses
|
256.1 | .2 | — | 256.3 | |||||||||||||
|
Other operating charges
|
.3 | — | — | .3 | |||||||||||||
| 256.4 | .2 | — | 256.6 | ||||||||||||||
|
Operating income (loss)
|
15.2 | (.2 | ) | — | 15.0 | ||||||||||||
|
Interest expense
|
(1.0 | ) | — | — | (1.0 | ) | |||||||||||
|
All other income (expense), net
|
(8.8 | ) | .1 | — | (8.7 | ) | |||||||||||
|
Income tax and minority interests
|
(1.4 | ) | — | — | (1.4 | ) | |||||||||||
|
Equity in income of subsidiaries
|
(.1 | ) | — | .1 | — | ||||||||||||
|
Income (loss) from continuing operations
|
3.9 | (.1 | ) | .1 | 3.9 | ||||||||||||
|
Discontinued operations
|
8.0 | — | — | 8.0 | |||||||||||||
|
Net income (loss)
|
$ | 11.9 | $ | (.1 | ) | $ | .1 | $ | 11.9 | ||||||||
Condensed Consolidating Statements of Income (Loss)
For the Quarter Ended September 30, 2004
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Net sales
|
$ | 244.4 | $ | — | $ | — | $ | 244.4 | |||||||||
|
Costs and expenses —
|
|||||||||||||||||
|
Operating costs and expenses
|
250.2 | — | — | 250.2 | |||||||||||||
|
Other operating charges
|
154.7 | — | — | 154.7 | |||||||||||||
| 404.9 | — | — | 404.9 | ||||||||||||||
|
Operating income (loss)
|
(160.5 | ) | — | — | (160.5 | ) | |||||||||||
|
Interest expense
|
(2.4 | ) | — | — | (2.4 | ) | |||||||||||
|
All other income (expense), net
|
(8.9 | ) | — | .1 | (8.8 | ) | |||||||||||
|
Income tax and minority interests
|
(1.5 | ) | — | — | (1.5 | ) | |||||||||||
|
Equity in income of subsidiaries
|
(1.0 | ) | — | 1.0 | — | ||||||||||||
|
Loss from continuing operations
|
(174.3 | ) | — | 1.1 | (173.2 | ) | |||||||||||
|
Discontinued operations
|
104.8 | (1.1 | ) | — | 103.7 | ||||||||||||
|
Net income (loss)
|
$ | (69.5 | ) | $ | (1.1 | ) | $ | 1.1 | $ | (69.5 | ) | ||||||
14
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Condensed Consolidating Statements of Income (Loss)
For the Nine Months Ended September 30, 2005
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Net sales
|
$ | 815.9 | $ | — | $ | — | $ | 815.9 | |||||||||
|
Costs and expenses —
|
|||||||||||||||||
|
Operating costs and expenses
|
776.5 | .9 | — | 777.4 | |||||||||||||
|
Other operating charges
|
6.5 | — | — | 6.5 | |||||||||||||
| 783.0 | .9 | — | 783.9 | ||||||||||||||
|
Operating income (loss)
|
32.9 | (.9 | ) | — | 32.0 | ||||||||||||
|
Interest expense
|
(4.2 | ) | — | — | (4.2 | ) | |||||||||||
|
All other income (expense), net
|
(27.0 | ) | .2 | — | (26.8 | ) | |||||||||||
|
Income tax and minority interests
|
(6.0 | ) | — | — | (6.0 | ) | |||||||||||
|
Equity in income of subsidiaries
|
(.7 | ) | — | .7 | — | ||||||||||||
|
Loss from continuing operations
|
(5.0 | ) | (.7 | ) | .7 | (5.0 | ) | ||||||||||
|
Discontinued operations
|
386.9 | — | — | 386.9 | |||||||||||||
|
Net income (loss)
|
$ | 381.9 | $ | (.7 | ) | $ | .7 | $ | 381.9 | ||||||||
Condensed Consolidating Statements of Income (Loss)
For the Nine Months Ended September 30, 2004
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Net sales
|
$ | 684.7 | $ | — | $ | — | $ | 684.7 | |||||||||
|
Costs and expenses —
|
|||||||||||||||||
|
Operating costs and expenses
|
704.7 | .5 | — | 705.2 | |||||||||||||
|
Other operating charges
|
154.7 | — | — | 154.7 | |||||||||||||
| 859.4 | .5 | — | 859.9 | ||||||||||||||
|
Operating income (loss)
|
(174.7 | ) | (.5 | ) | — | (175.2 | ) | ||||||||||
|
Interest expense
|
(6.5 | ) | — | — | (6.5 | ) | |||||||||||
|
All other income (expense), net
|
(29.6 | ) | .1 | 5.9 | (23.6 | ) | |||||||||||
|
Income tax and minority interests
|
(5.3 | ) | — | — | (5.3 | ) | |||||||||||
|
Equity in income of subsidiaries
|
(53.4 | ) | — | 53.4 | — | ||||||||||||
|
Loss from continuing operations
|
(269.5 | ) | (.4 | ) | 59.3 | (210.6 | ) | ||||||||||
|
Discontinued operations
|
160.2 | (58.9 | ) | — | 101.3 | ||||||||||||
|
Net income (loss)
|
$ | (109.3 | ) | $ | (59.3 | ) | $ | 59.3 | $ | (109.3 | ) | ||||||
15
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Condensed Consolidating Statements of Cash Flows
For the Nine Months Ended September 30, 2005
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Net cash provided (used) by:
|
|||||||||||||||||
|
Operating activities —
|
|||||||||||||||||
|
Continuing operations
|
$ | 2.0 | $ | (.3 | ) | $ | — | $ | 1.7 | ||||||||
|
Discontinued operations
|
13.4 | — | — | 13.4 | |||||||||||||
| 15.4 | (.3 | ) | — | 15.1 | |||||||||||||
|
Investing activities —
|
|||||||||||||||||
|
Continuing operations
|
(19.5 | ) | — | — | (19.5 | ) | |||||||||||
|
Discontinued operations
|
401.4 | — | — | 401.4 | |||||||||||||
| 381.9 | — | — | 381.9 | ||||||||||||||
|
Financing Activities
|
|||||||||||||||||
|
Continuing operations
|
(6.9 | ) | — | — | (6.9 | ) | |||||||||||
|
Discontinued operations
|
(402.2 | ) | — | — | (402.2 | ) | |||||||||||
| (409.1 | ) | — | — | (409.1 | ) | ||||||||||||
|
Net decrease in cash and cash equivalents
|
(11.8 | ) | (.3 | ) | — | (12.1 | ) | ||||||||||
|
Cash and cash equivalents, beginning of period
|
55.0 | .4 | — | 55.4 | |||||||||||||
|
Cash and cash equivalents, end of period
|
$ | 43.2 | $ | .1 | $ | — | $ | 43.3 | |||||||||
16
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Condensed Consolidating Statements of Cash Flows
For the Nine Months Ended September 30, 2004
| Consolidation/ | |||||||||||||||||
| Elimination | |||||||||||||||||
| Debtors | Non-Debtors | Entries | Consolidated | ||||||||||||||
|
Net cash provided (used) by:
|
|||||||||||||||||
|
Operating activities —
|
|||||||||||||||||
|
Continuing operations
|
$ | (65.3 | ) | $ | (.5 | ) | $ | — | $ | (65.8 | ) | ||||||
|
Discontinued operations
|
39.8 | 18.0 | — | 57.8 | |||||||||||||
| (25.5 | ) | 17.5 | — | (8.0 | ) | ||||||||||||
|
Investing activities —
|
|||||||||||||||||
|
Continuing operations
|
(2.5 | ) | — | — | (2.5 | ) | |||||||||||
|
Discontinued operations
|
323.7 | (2.9 | ) | — | 320.8 | ||||||||||||
| 321.2 | (2.9 | ) | — | 318.3 | |||||||||||||
|
Financing activities —
|
|||||||||||||||||
|
Continuing operations
|
(1.7 | ) | — | — | (1.7 | ) | |||||||||||
|
Discontinued operations
|
(298.3 | ) | (14.6 | ) | — | (312.9 | ) | ||||||||||
| (300.0 | ) | (14.6 | ) | — | (314.6 | ) | |||||||||||
|
Net decrease in cash and cash equivalents
|
(4.3 | ) | — | — | (4.3 | ) | |||||||||||
|
Cash and cash equivalents, beginning of period
|
35.4 | .1 | — | 35.5 | |||||||||||||
|
Cash and cash equivalents, end of period
|
$ | 31.1 | $ | .1 | $ | — | $ | 31.2 | |||||||||
Classification of Liabilities as “Liabilities Not
Subject to Compromise” Versus “Liabilities Subject to
Compromise.” Liabilities not subject to compromise
include: (1) liabilities incurred after the Filing Date of
the Cases; (2) pre-Filing Date liabilities that the Debtors
expect to pay in full, including priority tax and employee
claims and certain environmental liabilities, even though
certain of these amounts may not be paid until a plan of
reorganization becomes effective; and (3) pre-Filing Date
liabilities that have been approved for payment by the Court and
that the Debtors expect to pay (in advance of an effective plan
of reorganization) over the next twelve-month period in the
ordinary course of business, including certain employee related
items (salaries, vacation and medical benefits), claims subject
to a currently existing collective bargaining agreement, and
certain postretirement medical and other costs associated with
retirees.
Liabilities subject to compromise refer to all other pre-Filing
Date liabilities of the Debtors. The amounts of the various
categories of liabilities that are subject to compromise are set
forth below. These amounts represent the Company’s
estimates of known or probable pre-Filing Date claims that are
likely to be resolved in connection with the Cases. Such claims
remain subject to future adjustments. Further, the Debtors
currently believe that it is likely that substantially all
pre-Filing Date claims will be settled at less than 100% of
their face value and the equity interests of the Company’s
stockholders will be cancelled without consideration.
17
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The amounts subject to compromise at September 30, 2005 and
December 31, 2004 consisted of the following items:
| September 30, | December 31, | |||||||
| 2005 | 2004 | |||||||
|
Accrued postretirement medical obligation (Note 8)
|
$ | 1,041.3 | $ | 1,042.1 | ||||
|
Accrued asbestos and certain other personal injury liabilities
(Note 9)
|
1,115.0 | 1,115.0 | ||||||
|
Debt (Note 6)
|
847.6 | 847.6 | ||||||
|
Accrued pension benefits (Note 8)
|
624.3 | 625.7 | ||||||
|
Unfair labor practice settlement (Note 9)
|
175.0 | 175.0 | ||||||
|
Accounts payable
|
29.8 | 29.8 | ||||||
|
Accrued interest
|
44.8 | 47.5 | ||||||
|
Accrued environmental liabilities (Note 9)
|
30.5 | 30.6 | ||||||
|
Other accrued liabilities(1)
|
41.5 | 41.6 | ||||||
| $ | 3,949.8 | $ | 3,954.9 | |||||
| (1) | Other accrued liabilities include hearing loss claims of $15.8 at September 30, 2005 and December 31, 2004 (see Note 9). |
The above amounts exclude $26.4 at September 30, 2005 and
December 31, 2004 of liabilities subject to compromise
related to discontinued operations. Such amounts were primarily
accounts payable.
The classification of liabilities “not subject to
compromise” versus liabilities “subject to
compromise” is based on currently available information and
analysis. As the Cases proceed and additional information and
analysis is completed or, as the Court rules on relevant
matters, the classification of amounts between these two
categories may change. The amount of any such changes could be
significant. Additionally, as the Company evaluates the proofs
of claim filed in the Cases, adjustments will be made for those
claims that the Company believes will probably be allowed by the
Court. The amount of such claims could be significant.
Reorganization Items. Reorganization items under the
Cases are expense or income items that are incurred or realized
by the Company because it is in reorganization. These items
include, but are not limited to, professional fees and similar
types of expenses incurred directly related to the Cases, loss
accruals or gains or losses resulting from activities of the
reorganization process, and interest earned on cash accumulated
by the Debtors because they are not paying their pre-Filing Date
liabilities. For the quarter and nine month periods ended
September 30, 2005 and 2004, reorganization items were as
follows:
| Quarter | Nine Months | |||||||||||||||
| Ended | Ended | |||||||||||||||
| September 30, | September 30, | |||||||||||||||
| 2005 | 2004 | 2005 | 2004 | |||||||||||||
|
Professional fees
|
$ | 8.7 | $ | 10.2 | $ | 29.2 | $ | 28.7 | ||||||||
|
Interest income
|
(.5 | ) | (.3 | ) | (1.3 | ) | (.4 | ) | ||||||||
|
Other (Note 6)
|
— | .1 | (2.6 | ) | .6 | |||||||||||
| $ | 8.2 | $ | 10.0 | $ | 25.3 | $ | 28.9 | |||||||||
18
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 2. | Summary of Significant Accounting Policies |
This Quarterly Report on Form 10-Q should be read in
conjunction with the Company’s Annual Report on
Form 10-K for the year ended December 31, 2004.
Going Concern. The interim consolidated financial
statements of the Company have been prepared on a “going
concern” basis which contemplates the realization of assets
and the liquidation of liabilities in the ordinary course of
business; however, as a result of the commencement of the Cases,
such realization of assets and liquidation of liabilities are
subject to a significant number of uncertainties. Specifically,
the consolidated financial statements do not include all of the
necessary adjustments to present: (a) the realizable value
of assets on a liquidation basis or the availability of such
assets to satisfy liabilities; (b) the amount which will
ultimately be paid to settle liabilities and contingencies which
may be allowed in the Cases; or (c) the effect of any
changes which may be made in connection with the Debtors’
capitalizations or operations as a result of a plan of
reorganization. Because of the ongoing nature of the Cases, the
discussions and consolidated financial statements contained
herein are subject to material uncertainties.
Additionally, as discussed above (see Financial Statement
Presentation in Note 1), the Company believes that it
would, upon emergence, apply fresh start accounting to its
consolidated financial statements which would also adversely
impact the comparability of the September 30, 2005
financial statements to the financial statements of the entity
upon emergence.
Principles of Consolidation. The Company is a subsidiary
of MAXXAM Inc. (“MAXXAM”) and conducts its operations
through its wholly owned subsidiary, KACC.
The accompanying unaudited interim consolidated financial
statements have been prepared in accordance with generally
accepted accounting principles (“GAAP”) for interim
financial information and the rules and regulations of the
Securities and Exchange Commission. Accordingly, these financial
statements do not include all of the disclosures required by
GAAP for complete financial statements. In the opinion of
management, the unaudited interim consolidated financial
statements furnished herein include all adjustments, all of
which are of a normal recurring nature unless otherwise noted,
necessary for a fair statement of the results for the interim
periods presented.
The preparation of financial statements in accordance with GAAP
requires the use of estimates and assumptions that affect the
reported amounts of assets and liabilities, disclosure of
contingent assets and liabilities known to exist as of the date
the financial statements are published, and the reported amounts
of revenues and expenses during the reporting period.
Uncertainties, with respect to such estimates and assumptions,
are inherent in the preparation of the Company’s
consolidated financial statements; accordingly, it is possible
that the actual results could differ from these estimates and
assumptions, which could have a material effect on the reported
amounts of the Company’s consolidated financial position
and results of operation.
Operating results for the nine months ended September 30,
2005, are not necessarily indicative of the results that may be
expected for the year ended December 31, 2005.
Earnings per Share. Basic earnings per share is computed
by dividing the weighted average number of common shares
outstanding during the period. However, earnings per share may
not be meaningful because, as a part of a plan of reorganization
for the Company, it is likely that the equity interests of the
Company’s existing stockholders will be cancelled without
consideration.
Derivative Financial Instruments. Hedging transactions
using derivative financial instruments are primarily designed to
mitigate KACC’s exposure to changes in prices for certain
of the products which KACC sells and consumes and, to a lesser
extent, to mitigate KACC’s exposure to changes in foreign
currency exchange rates. KACC does not utilize derivative
financial instruments for trading or other speculative
19
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
purposes. KACC’s derivative activities are initiated within
guidelines established by management and approved by KACC’s
board of directors. Hedging transactions are executed centrally
on behalf of all of KACC’s operations to minimize
transaction costs, monitor consolidated net exposures and allow
for increased responsiveness to changes in market factors.
See Notes 2 and 12 of Notes to Consolidated Financial
Statements in the Company’s Annual Report on Form 10-K
for the year ended December 31, 2004 for additional
information regarding derivative financial instruments.
New Accounting Pronouncements. FASB Interpretation
No. 47 (“FIN 47”), Accounting for
Conditional Asset Retirement Obligations, an interpretation of
FASB Statement No. 143
(“SFAS No. 143”) was issued in March
2005 and is effective for fiscal years ending after
December 15, 2005. FIN 47 provides guidance in the
recognition of a liability for an asset retirement obligation
when the timing and (or) method of settlement of the
obligation is conditional on a future event that may or may not
be within the control of the entity. The Company has not
completed its review of FIN 47 and, as a result, is unable
to determine what impact, if any, the implementation of
FIN 47 will have on the Company’s financial statements.
Statement of Financial Accounting Standards No. 154,
Accounting Changes and Error Corrections
(“SFAS No. 154”) was issued in May 2005
and replaces Accounting Principles Board Opinion No. 20,
Accounting Changes (“APB No. 20”) and
Statement of Financial Accounting Standards No. 3,
Reporting Changes in Interim Financial Statements.
SFAS No. 154 changes the requirements for the
accounting for and reporting of a change in an accounting
principle and carries forward without change the guidance
contained in APB No. 20 for reporting the correction of an
error in previously issued financial statements. In general
terms, SFAS No. 154 requires the retrospective
application to prior periods’ financial statements of a
change in an accounting principle. This contrasts with APB
No. 20 which required that a change in an accounting
principle be recognized in the period the change was adopted by
including in net income the cumulative effect of adopting the
new accounting principle. SFAS No. 154 is effective
for all financial statements beginning January 1, 2006 and
applies to all accounting changes and corrections of errors made
after such effective date. The adoption of
SFAS No. 154 is not currently expected to have a
material impact on the Company’s financial statements.
Reclassifications. Certain prior year’s amounts in
the consolidated financial statements have been reclassified to
conform to the 2005 presentations. The reclassifications had no
impact on prior year’s reported net loss.
20
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 3. | Inventories |
Substantially all product inventories are stated at last-in,
first-out (“LIFO”) cost, not in excess of market
value. Replacement cost is not in excess of LIFO cost.
Inventories, after deducting inventories related to discontinued
operations, consist of the following:
| September 30, | December 31, | ||||||||
| 2005 | 2004 | ||||||||
|
Fabricated products —
|
|||||||||
|
Finished products
|
$ | 23.3 | $ | 23.3 | |||||
|
Work in process
|
42.0 | 42.2 | |||||||
|
Raw materials
|
23.4 | 27.9 | |||||||
|
Operating supplies and repairs and maintenance parts
|
11.9 | 11.8 | |||||||
| 100.6 | 105.2 | ||||||||
|
Commodities — Primary aluminum
|
.1 | .1 | |||||||
| $ | 100.7 | $ | 105.3 | ||||||
The above table excludes commodities inventories related to
discontinued operations of $8.8 in 2004. Inventories related to
discontinued operations in 2004 were reduced by a LIFO inventory
charge of $1.6 and a net charge of $1.2 to write down certain
alumina inventories to their estimated net realizable value as a
result of the Company’s sale of its interests in and
related to Volta Aluminium Company Limited (“Valco”)
(Note 5).
| 4. | Discontinued Operations |
As part of the Company’s plan to divest certain of its
commodity assets, as more fully discussed in Notes 1
and 5, the Company completed the sale of its interests in
and related to Alpart, the Gramercy, Louisiana alumina refinery
(“Gramercy”), Kaiser Jamaica Bauxite Company
(“KJBC”), Valco, and the Mead, Washington aluminum
smelter and certain related property (the “Mead
Facility”) in 2004 and the sale of its interests in and
related to QAL which closed on April 1, 2005. All of the
foregoing commodity assets are collectively referred to as the
“Commodity Interests”. In accordance with Statement of
Financial Accounting Standards No. 144, Accounting for
the Impairment or Disposal of Long-Lived Assets
(“SFAS No. 144”), the assets,
liabilities, operating results and gains from sale of the
Commodity Interests have been reported as discontinued
operations in the accompanying financial statements.
Under SFAS No. 144, only those assets, liabilities and
operating results that are being sold/discontinued are treated
as “discontinued operations”. In the case of the sale
of Gramercy/ KJBC and the Mead Facility, the buyers did not
assume such items as accrued workers compensation, pension or
postretirement benefit obligations in respect of the former
employees of these facilities. As discussed more fully in
Note 1, the Company expects that retained obligations will
generally be resolved in the context of a plan of
reorganization. As such, the balances related to such
obligations are still included in the consolidated financial
statements. Because the Company owned a 65% interest in Alpart,
Alpart’s balances and results of operations were fully
consolidated into the Company’s consolidated financial
statements. Accordingly, the amounts reflected below for Alpart
include the 35% interest in Alpart owned by Hydro Aluminium as.
(“Hydro”). Hydro’s share of the net investment in
Alpart is reflected as minority interest.
The balances and operating results associated with the
Company’s interests in and related to Alpart, Gramercy/
KJBC and QAL were previously included in the Bauxite and alumina
business segment and the balances and operating results
associated with the Company’s interests in and related to
Valco and the Mead
21
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Facility were previously included in the Primary aluminum
business segment. The Company has also reported as discontinued
operations the portion of the Commodity marketing external
hedging activities that were attributable to the Company’s
Commodity Interests.
The carrying amounts as of September 30, 2005 and
December 31, 2004 of the assets and liabilities in respect
of the Company’s interests in and related to the sold
Commodity Interests included in discontinued operations were as
follows:
| September 30, 2005 | December 31, 2004 | |||||||||||||||||||||||
| Primary | Primary | |||||||||||||||||||||||
| Alumina | Aluminum | Alumina | Aluminum | |||||||||||||||||||||
| Interests | Interests | Total | Interests | Interests | Total | |||||||||||||||||||
|
Current assets
|
$ | .4 | $ | — | $ | .4 | $ | 30.6 | $ | — | $ | 30.6 | ||||||||||||
|
Investments in affiliates and other
|
— | — | — | 38.9 | — | 38.9 | ||||||||||||||||||
| $ | .4 | $ | — | $ | .4 | $ | 69.5 | $ | — | $ | 69.5 | |||||||||||||
|
Current liabilities
|
$ | 16.7 | $ | .5 | $ | 17.2 | $ | 57.3 | $ | .4 | $ | 57.7 | ||||||||||||
|
Liabilities subject to compromise
|
25.6 | .8 | 26.4 | 25.6 | .8 | 26.4 | ||||||||||||||||||
| $ | 42.3 | $ | 1.3 | $ | 43.6 | $ | 82.9 | $ | 1.2 | $ | 84.1 | |||||||||||||
Income statement information in respect of the Company’s
interest in and related to the sold Commodity Interests for the
quarters and nine month periods ended September 30, 2005
and 2004 included in income (loss) from discontinued operations
was as follows:
| Quarter Ended | Quarter Ended | |||||||||||||||||||||||
| September 30, 2005 | September 30, 2004 | |||||||||||||||||||||||
| Primary | Primary | |||||||||||||||||||||||
| Alumina | Aluminum | Alumina | Aluminum | |||||||||||||||||||||
| Interests | Interests | Total | Interests | Interests | Total | |||||||||||||||||||
|
Net sales
|
$ | — | $ | — | $ | — | $ | 119.3 | $ | .2 | $ | 119.5 | ||||||||||||
|
Operating income (loss)
|
1.1 | .6 | 1.7 | 10.9 | (7.3 | ) | 3.6 | |||||||||||||||||
|
Gain on sale of commodity interests
|
— | — | — | 101.6 | — | 101.6 | ||||||||||||||||||
|
Income (loss) before income taxes and minority interests
|
6.7 | .6 | 7.3 | 113.4 | (7.3 | ) | 106.1 | |||||||||||||||||
|
Net income (loss)
|
7.4 | .6 | 8.0 | 110.6 | (6.9 | ) | 103.7 | |||||||||||||||||
| Nine Months Ended | Nine Months Ended | |||||||||||||||||||||||
| September 30, 2005 | September 30, 2004 | |||||||||||||||||||||||
| Primary | Primary | |||||||||||||||||||||||
| Alumina | Aluminum | Alumina | Aluminum | |||||||||||||||||||||
| Interests | Interests | Total | Interests | Interests | Total | |||||||||||||||||||
|
Net sales
|
$ | 42.9 | $ | — | $ | 42.9 | $ | 497.4 | $ | .2 | $ | 497.6 | ||||||||||||
|
Operating income (loss)(1)
|
20.8 | .6 | 21.4 | 49.0 | (62.3 | ) | (13.3 | ) | ||||||||||||||||
|
Gain on sale of commodity interests
|
365.6 | — | 365.6 | 101.6 | 23.4 | 125.0 | ||||||||||||||||||
|
Income (loss) before income taxes and minority interests
|
398.3 | .6 | 398.9 | 150.7 | (38.8 | ) | 111.9 | |||||||||||||||||
|
Net income (loss)
|
386.3 | .6 | 386.9 | 138.8 | (37.5 | ) | 101.3 | |||||||||||||||||
| (1) | Primary aluminum interests for the nine months ended September 30, 2004 include Valco impairment charges of $33.0 (Notes 3 and 5). |
22
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Recently, the UCC has been negotiating with a third party that
has asserted a claim against KBC for rejection of a bauxite
supply agreement. While the third party did not originally
assert a specific value for their claim, during the middle of
2005, in response to a motion by the Debtors, the third party
made a supplemental filing with the Court asserting that
contract rejection damages approximated $67.0. The Debtors have
not accepted the third party’s damage claim and believe
that arguments exist as to the appropriateness and value of the
claim. No assurance can be given as to whether a settlement will
ultimately be reached or, if it is, what the terms of the
settlement of the third party claim will be. Management has
concluded that amounts, if any, that will be paid pursuant to
this matter are not probable and reasonably estimatable at
September 30, 2005. Accordingly, the Company has not
accorded the claim any accounting recognition in the
accompanying financial statements as of and for the periods
ending September 30, 2005. The Company believes that any
amounts ultimately agreed in respect of this claim would
represent a pre-petition unsecured claim that would be subject
to compromise and that would either have to be satisfied from
KBC’s limited assets or would fall into the general
unsecured claims (see item (f) in Note 1). If the
Company were to seek to substantively consolidate KBC with the
other Debtors pursuant to the Kaiser Aluminum Amended Plan, any
such decision would require the agreement of other creditors and
an agreement by the Court that a resolicitation of the Kaiser
Aluminum Amended Plan is not required. No assurances can be
provided that any such decision will be made by the Company or
that other creditors or the Court would approve of a
modification of the Kaiser Aluminum Amended Plan to provide for
KBC’s substantive consolidation with the other Debtors.
In connection with its investment in QAL, KACC had entered into
several financial commitments consisting of long-term agreements
for the purchase and tolling of bauxite into alumina in
Australia by QAL. Under the agreements, KACC was unconditionally
obligated to pay its proportional share (20%) of debt, operating
costs, and certain other costs of QAL. KACC’s share of
payments, including operating costs and certain other expenses
under the agreements, has generally ranged between $70.0-$100.0
over the past three years. In connection with the QAL sale,
KACC’s obligations in respect of its share of QAL’s
debt were assumed by the buyer.
Contributions to foreign pension plans included in discontinued
operations were approximately $.4 and $4.0 during the quarter
and nine month periods ended September 30, 2004.
| 5. | Property, Plant, and Equipment |
The major classes of property, plant, and equipment are as
follows:
| September 30, | December 31, | ||||||||
| 2005 | 2004 | ||||||||
|
Land and improvements
|
$ | 7.8 | $ | 8.2 | |||||
|
Buildings
|
61.6 | 63.8 | |||||||
|
Machinery and equipment
|
463.2 | 459.8 | |||||||
|
Construction in progress
|
21.9 | 6.1 | |||||||
| 554.5 | 537.9 | ||||||||
|
Accumulated depreciation
|
(336.0 | ) | (323.3 | ) | |||||
|
Property, plant, and equipment, net
|
$ | 218.5 | $ | 214.6 | |||||
23
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The following discusses the Company’s dispositions during
the first nine months of 2005 and the year ended
December 31, 2004.
2005 —
| • | In April 2005, the Company completed the sale of its interests in and related to QAL. Net cash proceeds from the sale total approximately $401.4. The buyer also assumed KACC’s obligations in respect of approximately $60.0 of QAL debt (see Note 4). In connection with the completion of the sale, the Company also paid a termination fee of $11.0. After considering transaction costs (including the termination fee and a $7.7 deferred charge associated with a back-up bid fee), the transaction resulted in a gain, net of estimated income tax of $8.5, of approximately $365.6. As described in Note 1, a substantial majority of the proceeds from the sale of the Company’s interests in and related to QAL are being held in escrow for the benefit of KAAC’s creditors until the KAAC/ KFC Plan is confirmed by the Court (see Note 1). In accordance with SFAS No. 144, balances and results of operations related to the Company’s interests in and related to QAL have been reported as discontinued operations in the accompanying financial statements (see Note 4). |
2004 —
| • | On July 1, 2004, with Court approval, the Company completed the sale of its interests in and related to Alpart for a base purchase price of $295.0 plus certain adjustments of approximately $20.0. The transaction resulted in a gross sales price of approximately $315.0, subject to certain post-closing adjustments, and a pre-tax gain of approximately $101.6. Offsetting the cash proceeds were approximately $14.5 of payments made by KACC to fund the prepayment of KACC’s share of the Alpart-related debt and $3.3 of transaction-related costs. The balance of the proceeds are being held in escrow primarily for the benefit of certain creditors as outlined in the AJI/ KJC Plan. In accordance with SFAS No. 144, balances and results of operations related to the Company’s interests in and related to Alpart have been reported as discontinued operations in the accompanying financial statements (see Note 4). A net benefit of approximately $1.6 was recorded in December 2004 in respect of the Alpart-related purchase price adjustments. Such amounts were collected during the second quarter of 2005. | |
| • | In May 2004, the Company entered into an agreement to sell its interests in and related to the Gramercy facility and KJBC. The sale closed on October 1, 2004 with Court approval. Net proceeds from the sale were approximately $23.0, subject to various closing and post closing adjustments. Such adjustments were insignificant. The transaction was completed at an amount approximating its remaining book value (after impairment charges). A substantial portion of the proceeds were used to satisfy transaction related costs and obligations. As previously reported, the Company had determined that the fair values of its interests in and related to Gramercy/ KJBC was below the carrying values of the assets because all offers that had been received for such assets were substantially below the carrying values of the assets. Accordingly, in the fourth quarter of 2003, KACC adjusted the carrying value of its interests in and related to Gramercy/ KJBC to the estimated fair value, which resulted in a non-cash impairment charge of approximately $368.0. In accordance with SFAS No. 144, the Company’s interests in and related to the Gramercy facility and KJBC have been reported as discontinued operations in the accompanying financial statements (see Note 4). | |
| • | During 2003, the Company and Valco participated in extensive negotiations with the Government of Ghana (“GoG”) and the Volta River Authority (“VRA”) regarding Valco’s power situation and other matters. Such negotiations did not result in a resolution of such matters. However, as an outgrowth of such negotiations, the Company and the GoG entered into a Memorandum of Understanding (“MOU”) in December 2003 pursuant to which KACC would sell its 90% interest in and related to |
24
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| Valco to the GoG. The Company collected $5.0 pursuant to the MOU. However, a new financial agreement was reached in May 2004 and the MOU was amended. Under the revised financial terms, the Company was to retain the $5.0 already paid by the GoG and $13.0 more was to be paid by the GoG as full and final consideration for the transaction at closing. The Company also agreed to fund certain end of service benefits of Valco employees (estimated to be approximately $9.8) which the GoG was to assume under the original MOU. The agreement was approved by the Court on September 29, 2004. The sale closed on October 29, 2004. As the revised purchase price under the amended MOU was well below the Company’s recorded value for Valco, the Company recorded a non-cash impairment charge of $31.8 in its first quarter 2004 financial statements to reduce the carrying value of its interests in and related to Valco at March 31, 2004 to the amount of the expected proceeds (which amount was reflected in discontinued operations — see Note 4). As a result, at closing there was no material gain or loss on disposition. In accordance with SFAS No. 144, balances and results of operations related to the Company’s interests in and related to Valco have been reported as discontinued operations in the accompanying financial statements (see Note 4). | ||
| • | In June 2004, with Court approval, the Company completed the sale of the Mead Facility for approximately $7.4 plus assumption of certain site-related liabilities. The sale resulted in net proceeds of approximately $6.2 and a pre-tax gain of approximately $23.4. The pre-tax gain includes the impact from the sale of certain non-operating land in the first quarter of 2004 that was adjacent to the Mead Facility. The pre-tax gain on the sale of this property had been deferred pending the finalization of the sale of the Mead Facility and transfer of the site-related liabilities. Through March 31, 2005, proceeds from the sale of the Mead Facility totaling $4.0 were being held in escrow as Restricted proceeds from sale of commodity interests until the value of the secured claim of the holders of the 7.6% solid waste disposal revenue bonds was determined by the Court (see Note 6). In accordance with SFAS No. 144, the assets, liabilities and operating results of the Mead Facility have been reported as discontinued operations in the accompanying financial statements (see Note 4). |
| 6. | Long-Term Debt |
Long-term debt consists of the following:
| September 30, | December 31, | |||||||||
| 2005 | 2004 | |||||||||
|
Secured:
|
||||||||||
|
Post-Petition Credit Agreement
|
$ | — | $ | — | ||||||
|
7.6% Solid Waste Disposal Revenue Bonds due 2027
|
— | 1.6 | ||||||||
|
Other borrowings (fixed rate)
|
2.4 | 2.4 | ||||||||
|
Unsecured or Undersecured:
|
||||||||||
|
97/8% Senior
Notes due 2002, net
|
172.8 | 172.8 | ||||||||
|
107/8% Senior
Notes due 2006, net
|
225.0 | 225.0 | ||||||||
|
123/4% Senior
Subordinated Notes due 2003
|
400.0 | 400.0 | ||||||||
|
7.6% Solid Waste Disposal Revenue Bonds due 2027
|
17.4 | 17.4 | ||||||||
|
Other borrowings (fixed and variable rates)
|
32.4 | 32.4 | ||||||||
|
Total
|
850.0 | 851.6 | ||||||||
|
Less — Current portion
|
(1.2 | ) | (1.2 | ) | ||||||
|
Pre-Filing Date claims included in subject to compromise (i.e.
unsecured debt) (Note 1)
|
(847.6 | ) | (847.6 | ) | ||||||
|
Long-term debt
|
$ | 1.2 | $ | 2.8 | ||||||
25
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
On February 11, 2005, the Company and KACC entered into a
new financing agreement with a group of lenders under which the
Company was provided with a replacement for the existing
post-petition credit facility and a commitment for a multi-year
exit financing arrangement upon the Debtors’ emergence from
the Chapter 11 proceedings. The new financing agreement:
| • | Replaced the existing post-petition credit facility with a new $200.0 post-petition credit facility (the “DIP Facility”) and | |
| • | Included a commitment, upon the Debtors’ emergence from the Chapter 11 proceedings, for exit financing in the form of a $200.0 revolving credit facility (the “Revolving Credit Facility”) and a fully drawn term loan (the “Term Loan”) of up to $50.0 (collectively referred to as the “Exit Financing”). |
The DIP Facility provides for a secured, revolving line of
credit through the earlier of February 11, 2006, the
effective date of a plan of reorganization or voluntary
termination by the Company. Under the DIP Facility, the Company,
KACC and certain subsidiaries of KACC are able to borrow amounts
by means of revolving credit advances and to have issued letters
of credit (up to $60.0) in an aggregate amount equal to the
lesser of $200.0 or a borrowing base comprised of eligible
accounts receivable, eligible inventory and certain eligible
machinery, equipment and real estate, reduced by certain
reserves, as defined in the DIP Facility agreement. The amount
available under the DIP Facility will be reduced by $20.0 if net
borrowing availability falls below $40.0. Interest on any
outstanding borrowings will bear a spread over either a base
rate or LIBOR, at KACC’s option.
The DIP Facility is currently expected to expire on
February 11, 2006. As discussed in Note 1, the Company
believes that it could emerge during the first quarter of 2006.
However, if the Company does not emerge from the Cases prior to
February 11, 2006, it will be necessary for the Company to
extend the expiration date of the DIP Facility or make
alternative financing arrangements. The Company has begun
discussions with the agent bank that represents the DIP Facility
lenders regarding the likely need for a short-term extension of
the DIP Facility. While the Company believes that, if necessary,
it would be successful in negotiating an extension to the DIP
Facility or adequate alternative financing arrangements, no
assurances can be given in this regard.
The DIP Facility is secured by substantially all of the assets
of the Company, KACC and KACC’s subsidiaries other than
certain amounts related to AJI, KJC, KAAC, and KFC whose assets
are, subject to the Liquidating Plans (see Note 1),
expected to be distributed to the creditors of those
subsidiaries. The DIP Facility is guaranteed by KACC and all of
KACC’s material domestic subsidiaries other than AJI, KJC,
KAAC, and KFC.
Amounts owed under the DIP Facility may be accelerated under
various circumstances more fully described in the DIP Facility
agreement, including, but not limited to, the failure to make
principal or interest payments due under the DIP Facility,
breaches of certain covenants, representations and warranties
set forth in the DIP Facility agreement, and certain events
having a material adverse effect on the business, assets,
operations or condition of the Company taken as a whole.
The DIP Facility places restrictions on the Company’s,
KACC’s and KACC’s subsidiaries’ ability to, among
other things, incur debt, create liens, make investments, pay
dividends, sell assets, undertake transactions with affiliates,
and enter into unrelated lines of business.
The principal terms of the committed Revolving Credit Facility
would be essentially the same as or more favorable than the DIP
Facility, except that, among other things, the Revolving Credit
Facility would close and be available upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature on February 11, 2010. The Term Loan
commitment would be expected to close upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature on February 11, 2011. The
26
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
agent bank representing the Exit Financing lenders is the same
as the agent bank for the DIP Facility lenders and the Company
has begun parallel discussions with the agent bank regarding the
extension of the expiration date for the Exit Financing
commitment in the event the Company does not emerge from the
Cases prior to February 11, 2006.
The DIP Facility replaced, on February 11, 2005, a
post-petition credit facility (the “Replaced
Facility”) that the Company and KACC entered into on
February 12, 2002. Originally, the Replaced Facility
provided for revolving credit advances of up to $300.0. This
amount was reduced to $285.0 in August 2003 and to $200.0 in
October 2004. The Replaced Facility was amended a number of
times during its term as a result of, among other things,
reorganization transactions, including disposition of the
Company’s commodity-related assets.
At September 30, 2005, there were no outstanding borrowings
under the DIP Facility. There were approximately $17.8 of
letters of credit outstanding under the DIP Facility at
September 30, 2005, and there were no outstanding letters
of credit that remained outstanding under the Replaced Facility.
The Company had (during the first quarter of 2005) deposited
cash of $13.3 as collateral for the Replaced Facility letters of
credit and deposited approximately $1.7 of collateral with the
Replaced Facility lenders until certain other banking
arrangements are terminated. As of September 30, 2005, all
of the $13.3 collateral for the Replacement Facility letters of
credit had been refunded to the Company.
7.6% Solid Waste Disposal Revenue Bonds. The 7.6% solid
waste disposal revenue bonds (the “Solid Waste Bonds”)
were secured by certain (but not all) of the facilities and
equipment at the Mead Facility which was sold in June 2004 (see
Note 5). The Company believed that the value of the
collateral that secured the Solid Waste Bonds was in the $1.0
range and, as a result, had reclassified $18.0 of the Solid
Waste Bonds balance to Liabilities subject to compromise (see
Note 1). However, in connection with the sale of the Mead
Facility, $4.0 of the proceeds were placed in escrow for the
benefit of the holders of the Solid Waste Bonds until the value
of the secured claim of the bondholders was determined by the
Court. The value of the secured claim was ultimately agreed to
be approximately $1.6. As such, the amount of the Solid Waste
Bonds considered in Liabilities subject to compromise was
reduced to $17.4. During the second quarter of 2005, the Court
approved distribution of the escrowed amounts to the bondholders
and the Company. As such, during the second quarter of 2005, the
Company received $2.4 from escrow and the bondholders received
the balance of $1.6. As the Solid Waste Bonds were not a part of
the Mead Facility sale transaction, they were not reported as
discontinued operations in the accompanying Consolidated Balance
Sheets. During the second quarter of 2005, the Company also
reversed (in Reorganization items) approximately $2.7 of
post-Filing Date interest that was accrued in respect of the
Solid Waste Bonds before the value of the collateral was able to
be estimated.
| 7. | Income Taxes |
The income tax provision for continuing operations for the
quarter and nine month periods ended September 30, 2005 and
2004 relates primarily to foreign income taxes.
Results of operations for discontinued operations are net of
income tax (benefit) provision of $(.7) and $2.8 for the
quarters ended September 30, 2005 and 2004, respectively,
and $12.0 and $15.1 for the nine month periods ended
September 30, 2005 and 2004, respectively. The gain on sale
of the Company’s commodity-related interests for the nine
months ended September 30, 2005 (which is also a part of
discontinued operations), includes approximately $8.5 of
alternative minimum tax (“AMT”) estimated to be
payable in the United States as a result of the Company’s
sale of its interests in and related to QAL. The Company
believes that any income taxes paid in respect of the sale of
its interests in and related to QAL should, in accordance with
the Intercompany Agreement, be reimbursed to the Company from
the escrowed proceeds of Liquidating Subsidiaries.
27
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
For the quarter and nine month periods ended September 30,
2005 and 2004, as a result of the Cases, the Company did not
recognize any U.S. income tax benefit for the losses
incurred from its domestic operations (including temporary
differences) or any U.S. income tax benefit for foreign
income taxes. Instead, the increases in federal and state
deferred tax assets as a result of additional net operating
losses and foreign tax credits generated in 2005 and 2004 were
fully offset by increases in valuation allowances. If the
Company and/or the Liquidating Subsidiaries emerge from the
Cases during 2005, certain of the tax attributes would likely be
available to reduce the AMT provision recorded during the nine
months ended September 30, 2005. See Note 8 of Notes
to Consolidated Financial Statements in the Company’s
Annual Report on Form 10-K for the year ended
December 31, 2004 for additional information regarding the
Deferred Tax Assets and Valuation Allowances.
| 8. | Employee Benefit and Incentive Plans |
Historical Pension and Other Postretirement Benefit
Plans. The Company and its subsidiaries have historically
provided (a) postretirement health care and life insurance
benefits to eligible retired employees and their dependents and
(b) pension benefit payments to retirement plans.
Substantially all employees became eligible for health care and
life insurance benefits if they reached retirement age while
still working for the Company or its subsidiaries. The Company
did not fund the liability for these benefits, which were
expected to be paid out of cash generated by operations. The
Company reserved the right, subject to applicable collective
bargaining agreements, to amend or terminate these benefits.
Retirement plans were generally non-contributory for salaried
and hourly employees and generally provided for benefits based
on formulas which considered such items as length of service and
earnings during years of service.
Reorganization Efforts Affecting Pension and Post Retirement
Medical Obligations. The Company has stated since the
inception of its Chapter 11 proceedings that legacy items
that included its pension and post-retirement benefit plans
would have to be addressed before the Company could successfully
reorganize. The Company previously disclosed that it did not
intend to make any pension contributions in respect of its
domestic pension plans during the pendency of the Cases as it
believes that virtually all amounts are pre-Filing Date
obligations. The Company did not make required accelerated
funding payments to its salaried employee retirement plan. As a
result, during 2003, the Company engaged in lengthy negotiations
with the PBGC, the 1114 Committee and the appropriate union
representatives for the hourly employees subject to collective
bargaining agreements regarding its plans to significantly
modify or terminate these benefits.
In January 2004, the Company filed motions with the Court to
terminate or substantially modify postretirement medical
obligations for both salaried and certain hourly employees and
for the distressed termination of substantially all domestic
hourly pension plans. The Company subsequently concluded
agreements with the 1114 Committee and union representatives
that represent the vast majority of the Company’s hourly
employees. The agreements provide for the termination of
existing salaried and hourly postretirement medical benefit
plans, and the termination of existing hourly pension plans.
Under the agreements, salaried and hourly retirees would be
provided an opportunity for continued medical coverage through
COBRA or a proposed VEBA and active salaried and hourly
employees would be provided with an opportunity to participate
in one or more replacement pension plans and/or defined
contribution plans. The agreements with the 1114 Committee and
certain of the unions have been approved by the Court, but were
subject to certain conditions, including Court approval of the
Intercompany Agreement in a form acceptable to the Debtors and
the UCC (see Note 1). The ongoing financial impacts of the
new and continuing pension plans and the VEBA are discussed
below in “Cash Flow.”
On June 1, 2004, the Court entered an order, subject to
certain conditions including final Court approval for the
Intercompany Agreement, authorizing the Company to implement
termination of its postretirement medical plans as of
May 31, 2004 and the Company’s plan to make advance
payments to one or more VEBAs.
28
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
As previously disclosed, pending the resolution of all
contingencies in respect of the termination of the existing
postretirement medical benefit plan, during the period
June 1, 2004 through December 31, 2004 the Company
continued to accrue costs based on the existing plan and has
treated the VEBA contribution as a reduction of its liability
under the plan. However, since the Intercompany Agreement was
approved in February 2005 and all other contingencies had
already been met, the Company determined that the existing post
retirement medical plan should be treated as terminated as of
December 31, 2004. This resulted in the Company recognizing
a non-cash charge of approximately $312.5 in the fourth quarter
of 2004.
The PBGC has assumed responsibility for the three largest of the
Company’s pension plans, which represented the vast
majority of the Company’s net pension obligation including
the Company’s Salaried Employees Retirement Plan (in
December 2003), the Inactive Pension Plan (in July 2004) and the
Kaiser Aluminum Pension Plan (in September 2004). The Salaried
Employees Retirement Plan, the Inactive Pension Plan and the
Kaiser Aluminum Pension Plan are hereinafter collectively
referred to as the “Terminated Plans”. The PBGC’s
assumption of the Terminated Plans resulted in the Company
recognizing non-cash pension charges of approximately $121.2 in
the fourth quarter of 2003, approximately $155.5 in the third
quarter of 2004 and approximately $154.5 in the fourth quarter
of 2004. The fourth quarter 2003 and third quarter 2004 charges
were determined by the Company based on assumptions that are
consistent with the GAAP criteria for valuing ongoing plans. The
Company believed this represented a reasonable interim
estimation methodology as there were reasonable arguments that
could have been made that could have resulted in the final
allowed claim amounts being either more or less than that
reflected in the financial statements. The fourth quarter of
2004 charge was based on the final agreement with the PBGC which
was approved by the Court in January 2005. Pursuant to the
agreement with the PBGC, the Company and the PBGC agreed, among
other things, that: (a) the Company will continue to
sponsor the Company’s remaining pension plans (which
primarily are in respect of hourly employees at Fabricated
products facilities) and paid approximately $5.0 minimum funding
contribution for these plans in March 2005; (b) the PBGC
will have an allowed post-petition administrative claim of
$14.0, which is expected to be paid upon the consummation of a
plan of reorganization for the Company or the consummation of
the KAAC/ KFC Plan, whichever comes first; and (c) the PBGC
will have allowed pre-petition unsecured claims in respect of
the Terminated Plans in the amount of $616.0, which will be
resolved in the Company’s plan or plans of reorganization
provided that the PBGC’s cash recovery from proceeds of the
Company’s sale of its interests in and related to Alpart
and QAL will be limited to 32% of the net proceeds distributable
to holders of the Company’s Senior Notes, Sub Notes and the
PBGC. However, certain contingencies have arisen in respect of
the settlement with the PBGC. See Note 9 —
Contingencies Regarding Settlement with the PBGC.
29
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| Components of Net Periodic Benefit Cost |
The following table presents the components of net periodic
benefit cost for the quarter and nine month periods ended
September 30, 2005 and 2004:
| Quarter Ended September 30, | Nine Months Ended September 30, | ||||||||||||||||||||||||||||||||
| Pension | Medical/Life | Pension | Medical/Life | ||||||||||||||||||||||||||||||
| Benefits | Benefits | Benefits | Benefits | ||||||||||||||||||||||||||||||
| 2005 | 2004 | 2005 | 2004 | 2005 | 2004 | 2005 | 2004 | ||||||||||||||||||||||||||
|
Service cost
|
$ | .3 | $ | 1.2 | $ | — | $ | 1.7 | $ | .8 | $ | 4.3 | $ | — | $ | 5.2 | |||||||||||||||||
|
Interest cost
|
.3 | 8.8 | — | 14.8 | .9 | 30.3 | — | 44.2 | |||||||||||||||||||||||||
|
Expected return on plan assets
|
(.3 | ) | (6.4 | ) | — | — | (.8 | ) | (22.5 | ) | — | — | |||||||||||||||||||||
|
Amortization of prior service cost
|
— | .9 | — | (5.3 | ) | .1 | 2.6 | — | (16.3 | ) | |||||||||||||||||||||||
|
Amortization of net (gain) loss
|
— | 1.3 | — | 6.1 | .1 | 4.9 | — | 18.5 | |||||||||||||||||||||||||
|
Net periodic benefit costs
|
.3 | 5.8 | — | 17.3 | 1.1 | 19.6 | — | 51.6 | |||||||||||||||||||||||||
|
Less discontinued operations reported separately
|
— | (2.0 | ) | — | (1.0 | ) | — | (6.5 | ) | — | (9.9 | ) | |||||||||||||||||||||
|
Defined benefit plans
|
.3 | 3.8 | — | 16.3 | 1.1 | 13.1 | — | 41.7 | |||||||||||||||||||||||||
|
401K (pension)/ VEBA (medical)
|
1.8 | — | 5.7 | — | 5.2 | — | 18.1 | — | |||||||||||||||||||||||||
| $ | 2.1 | $ | 3.8 | $ | 5.7 | $ | 16.3 | $ | 6.3 | $ | 13.1 | $ | 18.1 | $ | 41.7 | ||||||||||||||||||
The periodic pension costs associated with the Terminated Plans
that related to continuing operations were $3.5 and $11.9 for
the quarter and nine month periods ended September 30,
2004, respectively. The amount of 2004 periodic pension costs
related to continuing operations that related to the Fabricated
products segment was $2.7 in the quarter and $7.9 in the nine
month period and the balances related to the Corporate segment.
The amount of 2004 net periodic medical benefit costs
related to continuing operations that related to the Fabricated
products segment was $6.3 in the quarter and $18.9 in the nine
month period with the remaining amounts being related to the
Corporate segment.
See Note 9 of Notes to Consolidated Financial Statements
included in the Company’s Annual Report on Form 10-K
for the year ended December 31, 2004 for key assumptions
with respect to Company’s pension plans and postretirement
benefit plans.
| Description of Defined Contribution Plans |
The Company, in March 2005, announced the implementation of the
new salaried and hourly defined contribution savings plans. The
salaried plan is being implemented retroactive to
January 1, 2004 and the hourly plan is being implemented
retroactive to May 31, 2004.
Pursuant to the terms of the new defined contribution savings
plan, KACC will be required to make annual contributions into
the Steelworkers Pension Trust on the basis of one dollar per
United Steelworkers of America (“USWA”) employee hour
worked at two facilities. KACC will also be required to make
contributions to a defined contribution savings plan for active
USWA employees that will range from eight hundred dollars to
twenty-four hundred dollars per employee per year, depending on
the employee’s age. Similar defined contribution savings
plans have been established for non-USWA hourly employees
subject to collective bargaining agreements. The Company
currently estimates that contributions to all such plans will
range from $3.0 to $6.0 per year.
In September 2005, the Company and the USWA amended a prior
agreement to provide, among other things, for the Company to
contribute per employee amounts to the Steelworkers’
Pension Trust totaling approximately $1.1 during the fourth
quarter of 2005 (subject to Court approval). Since Court
approval was not received before the end of the third quarter,
the liability and related expense associated with the amended
agreement has not been reflected in the accompanying financial
statements. Such amounts will be recorded in the fourth quarter
of 2005.
30
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
The new defined contribution savings plan for salaried employees
provides for a match of certain contributions made by such
employees plus a contribution of between 2% and 10% of their
salary depending on their age and years of service.
The Company recorded charges in respect of these plans
(including the retroactive implementation) of $2.1 and $11.1 in
the quarter and nine month periods ended September 30,
2005, respectively. Of such total amounts, approximately $1.7
and $4.6 is included in Cost of products sold (related to the
Fabricated products segment) in the quarter and nine month
periods ended September 30, 2005, respectively, and $.2 and
$.6 is included in Selling, administrative, research and
development and general expense (“SG&A”) (which
amounts are $.1 each for the quarter and $.2 and $.4 for the
nine month periods between the Corporate and Fabricated products
segments, respectively) in the quarter and nine month periods
ended September 30, 2005. The amounts ($.3 and $5.9 in the
quarter and nine month periods ended September 30, 2005,
respectively) related to the retroactive implementation
(i.e., the 2004 portion) of the plans is reflected in
Other operating charges (see Note 11).
| Cash Flow |
Domestic Plans. As previously discussed, during the first
three years of the Chapter 11 proceedings the Company did
not make any further significant contributions to any of its
domestic pension plans. However, as discussed above in
connection with the PBGC settlement agreement, which was
approved by the Court in January 2005, the Company paid
approximately $5.0 in March 2005 and approximately $1.0 in
July 2005 in respect of minimum funding contributions for
retained pension plans and, will be required to pay an amount
not to exceed approximately $14.0 at the earlier of the
emergence of the Company or KAAC in respect of post-petition
administrative claims of the PBGC. Any other payments to the
PBGC are expected to be limited to recoveries under the
Company’s plan(s) of reorganization and the Liquidating
Plans.
The amount related to the retroactive implementation of the
defined contribution savings plans (see above) was paid in July
2005.
As a replacement for the Company’s previous postretirement
benefit plans, the Company agreed to contribute certain amounts
to one or more VEBA’s. Such contributions are to include:
| • | An amount not to exceed $36.0 and payable on emergence from the Chapter 11 proceedings so long as the Company’s liquidity (i.e. cash plus borrowing availability) is at least $50.0 after considering such payments. To the extent that less than the full $36.0 is paid and the Company’s interests in Anglesey are subsequently sold, a portion of such sales proceeds, in certain circumstances, will be used to pay the shortfall. | |
| • | On an annual basis, 10% of the first $20.0 of annual cash flow, as defined, plus 20% of annual cash flow, as defined, in excess of $20.0. Such annual payments will not exceed $20.0 and will also be limited (with no carryover to future years) to the extent that the payments do not cause the Company’s liquidity to be less than $50.0. | |
| • | Advances of $3.1 in June 2004 and $1.9 per month thereafter until the Company emerges from the Cases. Any advances made pursuant to such agreement will constitute a credit toward the $36.0 maximum contribution due upon emergence. |
In October 2004, the Company entered into an amendment to
the USWA agreement to satisfy certain technical requirements for
the follow-on hourly pension plans discussed above. The Company
also agreed to pay an additional $1.0 to the VEBA in excess of
the originally agreed to $36.0 contribution described above,
which amount was paid in March 2005. Under the terms of the
amended agreement, the Company is required to continue to make
the monthly VEBA contributions as long as it remains in
Chapter 11, even if the sum of such monthly payments
exceeds the $37.0 maximum amount discussed above. Any monthly
amounts paid
31
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
during the Chapter 11 process in excess of the $37.0 limit
will offset future variable contribution requirements post
emergence. The amended agreement was approved by the Court in
February 2005.
As a part of the September 2005 agreement with the USWA
discussed above, which was approved by the Court in October
2005, KACC has also agreed to provide advances of up to $8.5 to
the VEBA during the first two years after emergence from the
Cases, if requested by the VEBA and subject to certain specified
conditions. Any such advances would accrue interest at a market
rate and would first reduce any required annual variable
contributions. Any advanced amounts in excess of required
variable contributions would, at KACC’s option, be
repayable to KACC in cash, shares of new common stock of the
emerging entity or a combination thereof.
Total charges associated with the VEBA during the quarter and
nine month periods ended September 30, 2005 were $5.7 and
$18.1, respectively. Of these amounts, approximately $1.2 and
$3.7 were recorded in Cost of products sold (related to the
Fabricated products segment) with the remaining amounts being
recorded in SG&A (related to the Corporate segment).
Foreign Plans. Contributions to foreign pension plans
(excluding those that are considered part of discontinued
operations — see Note 4) were nominal.
| 9. | Commitments and Contingencies |
Impact of Reorganization Proceedings. During the pendency
of the Cases, substantially all pending litigation, except
certain environmental claims and litigation, against the Debtors
is stayed. Generally, claims against a Debtor arising from
actions or omissions prior to its Filing Date will be settled in
connection with a plan of reorganization.
Commitments. KACC has historically been an party to a
variety of financial commitments, including purchase agreements,
tolling arrangements, forward foreign exchange and forward sales
contracts (see Note 10), letters of credit, and guarantees.
A significant portion of these commitments related to the
Company’s interests in and related to QAL, which were sold
on April 1, 2005 (see Note 4). KACC also has
agreements to supply alumina to and to purchase aluminum from
Anglesey. During the third quarter of 2005, the Company placed
orders for certain equipment and/or services intended to augment
the Company’s heat treat and aerospace capabilities at the
Spokane, Washington facility in respect of which the Company
expects to become obligated for costs likely to total in the
range of $40.0, which will likely be incurred between the second
half of 2005 and 2007, with the majority of such costs being
incurred in 2006.
Minimum rental commitments under operating leases at
December 31, 2004, are as follows: years ending
December 31, 2005 — $2.1; 2006 — $1.7;
2007 — $1.3; 2008 — $.7; 2009 —
$.7; thereafter — $.3. Pursuant to the Code, the
Debtors may elect to reject or assume unexpired pre-petition
leases. Rental expenses, after excluding rental expenses of
discontinued operations, were $3.1, $8.6 and $30.9 for the years
ended December 31, 2004, 2003 and 2002, respectively.
Rental expenses of discontinued operations were $4.9, $6.6 and
$7.4 for the years ended December 31, 2004, 2003 and 2002,
respectively.
Environmental Contingencies. The Company and KACC are
subject to a number of environmental laws and regulations, to
fines or penalties assessed for alleged breaches of the
environmental laws, and to claims and litigation based upon such
laws and regulations. KACC currently is subject to a number of
claims under the Comprehensive Environmental Response,
Compensation and Liability Act of 1980, as amended by the
Superfund Amendments Reauthorization Act of 1986
(“CERCLA”), and, along with certain other entities,
has been named as a potentially responsible party for remedial
costs at certain third-party sites listed on the National
Priorities List under CERCLA.
32
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Based on the Company’s evaluation of these and other
environmental matters, the Company has established environmental
accruals, primarily related to potential solid waste disposal
and soil and groundwater remediation matters. At
September 30, 2005, the balance of such accruals was $50.5
(of which $30.5 was included in Liabilities subject to
compromise — see Note 1).
These environmental accruals represent the Company’s
estimate of costs reasonably expected to be incurred based on
presently enacted laws and regulations, currently available
facts, existing technology, and the Company’s assessment of
the likely remediation action to be taken. In the ordinary
course, the Company expects that these remediation actions will
be taken over the next several years and estimates that
expenditures to be charged to these environmental accruals will
be approximately $5.0 during the fourth quarter of 2005,
approximately $10.0 in 2006 and $1.0 per year for the years
2007 through 2009 and an aggregate of approximately $29.2
thereafter. Approximately $20.2 of the adjustments to the
environmental liabilities in 2003 (see below) that applied to
non-owned property sites has been included in the after 2009
balance because such amounts are expected to be settled solely
in connection with the Company’s plan of reorganization.
The September 30, 2005 accrual balance includes
approximately $23.2 that was provided during 2003. Approximately
$20.2 of the amount provided in 2003 relates to the previously
disclosed multi-site settlement agreement with various federal
and state governmental regulatory authorities and other parties
in respect of KACC’s environmental exposure at a number of
non-owned sites. Under this agreement, among other things, KACC
agreed to claims at such sites totaling $25.6 ($20.2 greater
than amounts that had previously been accrued for these sites)
and, in return, the governmental regulatory authorities have
agreed that such claims would be treated as pre-Filing Date
unsecured claims (i.e. liabilities subject to compromise). The
Company recorded in 2003 the portion of the $20.2 accrual that
relates to locations with operations ($15.7) in Other operating
charges (benefits), net. The remainder of the accrual ($4.5),
which relates to locations that have not operated for a number
of years, was recorded in Other income (expense).
During the second quarter of 2004 and in 2003, the Company also
provided additional accruals totaling approximately $1.4 and
$3.0, respectively, associated with certain KACC-owned
properties with no current operations (recorded in Other income
(expense)). The 2004 accrual resulted from facts and
circumstances determined in the ordinary course of business. The
additional 2003 accruals resulted primarily from additional cost
estimation efforts undertaken by the Company in connection with
its reorganization efforts. Both the 2004 and 2003 accruals were
recorded as liabilities not subject to compromise as they relate
to properties owned by the Company.
The Company has previously disclosed that it is possible that
its assessment of environmental accruals could increase because
it may be in the interests of all stakeholders to agree to
increased amounts to, among other things, achieve a claim
treatment that is favorable and to expedite the reorganization
process. The September 2003 multi-site settlement is one example
of such a situation.
In June 2004, the Company reported that it was close to entering
settlement agreements with various parties pursuant to which a
substantial portion of the unresolved environmental claims could
be settled for approximately $25.0 - $30.0. In September
2004, agreements with the affected parties were reached and
Court approval for such agreements was received. During October
2004, the Company paid approximately $27.3 to completely settle
these liabilities. The amounts paid approximated the amount of
liabilities recorded and did not result in any material net gain
or loss.
As additional facts are developed and definitive remediation
plans and necessary regulatory approvals for implementation of
remediation are established or alternative technologies are
developed, changes in these and other factors may result in
actual costs exceeding the current environmental accruals. The
Company believes that it is reasonably possible that costs
associated with these environmental matters may exceed current
33
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
accruals by amounts that could range, in the aggregate, up to an
estimated $20.0 (a majority of which are estimated to relate to
owned sites that are likely not subject to compromise). As the
resolution of these matters is subject to further regulatory
review and approval, no specific assurance can be given as to
when the factors upon which a substantial portion of this
estimate is based can be expected to be resolved. However, the
Company is currently working to resolve certain of these matters.
The Company believes that KACC has insurance coverage available
to recover certain incurred and future environmental costs.
However, no amounts have been accrued in the financial
statements with respect to such potential recoveries.
Other Environmental Matters. During April 2004, KACC was
served with a subpoena for documents and has been notified by
Federal authorities that they are investigating certain
environmental compliance issues with respect to KACC’s
Trentwood facility in the State of Washington. KACC is
undertaking its own internal investigation of the matter through
specially retained counsel to ensure that it has all relevant
facts regarding Trentwood’s compliance with applicable
environmental laws. KACC believes it is in compliance with all
applicable environmental law and requirements at the Trentwood
facility and intends to defend any claims or charges, if any
should result, vigorously. The Company cannot assess what, if
any, impact this matter may have on the Company’s or
KACC’s financial statements.
Asbestos and Certain Other Personal Injury Claims. KACC
has been one of many defendants in a number of lawsuits, some of
which involve claims of multiple persons, in which the
plaintiffs allege that certain of their injuries were caused by,
among other things, exposure to asbestos or exposure to products
containing asbestos produced or sold by KACC or as a result of
employment or association with KACC. The lawsuits generally
relate to products KACC has not sold for more than
20 years. As of the initial Filing Date, approximately
112,000 asbestos-related claims were pending. The Company has
also previously disclosed that certain other personal injury
claims had been filed in respect of alleged pre-Filing Date
exposure to silica and coal tar pitch volatiles (approximately
3,900 claims and 300 claims, respectively).
Due to the Cases, holders of asbestos, silica and coal tar pitch
volatile claims are stayed from continuing to prosecute pending
litigation and from commencing new lawsuits against the Debtors.
As a result, the Company does not expect to make any asbestos
payments in the near term. Despite the Cases, the Company
continues to pursue insurance collections in respect of
asbestos-related amounts paid prior to its Filing Date and, as
described below, to negotiate insurance settlements and
prosecute certain actions to clarify policy interpretations in
respect of such coverage.
The following tables present historical information regarding
KACC’s asbestos, silica and coal tar pitch
volatiles-related balances and cash flows:
| September 30, | December 31, | |||||||
| 2005 | 2004 | |||||||
|
Liability
|
$ | 1,115.0 | $ | 1,115.0 | ||||
|
Receivable(1)
|
965.5 | 967.0 | ||||||
| $ | 149.5 | $ | 148.0 | |||||
34
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| Nine Months | ||||||||
| Ended, | ||||||||
| September 30, | Inception | |||||||
| 2005 | to Date | |||||||
|
Payments made, including related legal costs
|
$ | — | $ | (355.7 | ) | |||
|
Insurance recoveries(2)
|
1.5 | 267.7 | ||||||
| $ | 1.5 | $ | (88.0 | ) | ||||
| (1) | The asbestos-related receivable was determined on the same basis as the asbestos-related cost accrual. However, no assurances can be given that KACC will be able to project similar recovery percentages for future asbestos-related claims or that the amounts related to future asbestos-related claims will not exceed KACC’s aggregate insurance coverage. Amounts are stated in nominal dollars and not discounted to present value as the Company cannot currently project the actual timing of payments or insurance recoveries particularly in light of the expected treatment of such items in any plan of reorganization that is ultimately confirmed. The Company believes that, as of September 30, 2005, it had received all insurance recoveries that it is likely to collect in respect of asbestos-related costs paid. See Note 1. |
| (2) | Excludes certain amounts paid by insurers into escrow accounts (in respect of future settlements) more fully discussed below. |
As previously disclosed, at the Filing Date, the Company had
accrued approximately $610.1 in respect of asbestos and other
similar personal injury claims. As disclosed, such amount
represented the Company’s estimate for current claims and
claims expected to be filed over a 10 year period (the
longest period KACC believed it could then reasonably estimate)
based on, among other things existing claims, assumptions about
the amounts of asbestos-related payments, the status of ongoing
litigation and settlement initiatives, and the advice of Wharton
Levin Ehrmantraut & Klein, P.A., with respect to the
current state of the law related to asbestos claims. The Company
also disclosed that there were inherent limitations to such
estimates and that the Company’s actual liabilities in
respect of such claims could significantly exceed the amounts
accrued; that, at some point during the reorganization process,
the Company expected that an estimation of KACC’s entire
asbestos-related liability would occur; and that, until such
process was complete or KACC had more information, KACC was
unlikely to be able to adjust its accruals.
Over the last year-plus period, the Company has engaged in
periodic negotiations with the representatives of the asbestos,
silica and coal tar pitch claimants and the Company’s
insurers as part of its reorganization efforts. As more fully
discussed in Note 1, these efforts resulted in an agreed
term sheet in early 2005 between the Company and other key
constituents as to the treatment for such claims in any plan(s)
of reorganization the Company files. While a formal estimation
process has not been completed, now that the Company can
reasonably predict the path forward for resolution of these
claims and based on the information resulting from the
negotiations process, the Company believes it has sufficient
information to project a range of likely costs. The Company now
estimates that its total liability for asbestos, silica and coal
tar pitch volatile personal injury claims is expected to be
between approximately $1,100.0 and $2,400.0. However, the
Company does not anticipate that other constituents will
necessarily agree with this range and the Company anticipates
that, as a part of any estimation process that may occur in the
Cases, other constituents are expected to disagree with the
Company’s estimated range of costs. In particular, the
Company is aware that certain informal assertions have been made
by representatives for the asbestos, silica and coal tar pitch
volatiles claimants that the actual liability may exceed,
perhaps significantly, the top end of the Company’s
expected range. While the Company cannot reasonably predict what
the ultimate amount of such claims will be determined to be, the
Company believes that the minimum end of the range is both
probable and reasonably estimatable. Accordingly, in accordance
with GAAP, the Company recorded an approximate $500.0 charge in
the fourth quarter of 2004 to increase its accrued liability at
December 31, 2004 to the $1,115.0 minimum end of the
expected range
35
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
(included in Liabilities subject to compromise — see
Note 1). Future adjustments to such accruals are possible
as the reorganization and/or estimation process proceeds and it
is possible that such adjustments will be material.
As previously disclosed, KACC believes that it has insurance
coverage available to recover a substantial portion of its
asbestos-related costs and had accrued for expected recoveries
totaling approximately $463.1 as of September 30, 2004,
after considering the approximately $54.4 of asbestos-related
insurance receipts received from the Filing Date through
September 30, 2004. As previously disclosed, the Company
reached this conclusion after considering its prior
insurance-related recoveries in respect of asbestos-related
claims, existing insurance policies, and the advice of Heller
Ehrman LLP with respect to applicable insurance coverage law
relating to the terms and conditions of those policies.
As a part of the negotiation process described above, the
Company has continued its efforts with insurers to make clear
the amount of insurance coverage expected to be available in
respect of asbestos, silica and coal tar pitch personal injury
claims. The Company has settled asbestos-related coverage
matters with certain of its insurance carriers. However, other
carriers have not yet agreed to settlements and disputes with
carriers exist. During 2000, KACC filed suit in
San Francisco Superior Court against a group of its
insurers, which suit was thereafter split into two related
actions. Additional insurers were added to the litigation in
2000 and 2002. During October 2001, June 2003, February 2004 and
April 2004, the court ruled favorably on a number of policy
interpretation issues. Additionally, one of the favorable
October 2001 rulings was affirmed in February 2002 by an
intermediate appellate court in response to a petition from the
insurers. The litigation is continuing. Certain insurers have
also indicated their intent to object to certain aspects of the
Kaiser Aluminum Amended Plan, including with regard to whether
the rights to proceeds of certain of the insurance policies may
be transferred upon confirmation to the applicable personal
injury trust(s) contemplated by the Kaiser Aluminum Amended Plan
as part of the resolution of the outstanding tort claims. It is
expected that the Court will decide this matter as a part of the
plan confirmation process. While the Company believes that the
applicable law supports the transfer of such rights to proceeds
to the Applicable Personal Injury Trust(s), no assurances can be
provided on how the Court will ultimately rule on this or other
aspects of the Kaiser Aluminum Amended Plan.
The timing and amount of future insurance recoveries continues
to be dependent on the resolution of any disputes regarding
coverage under the applicable insurance policies through the
process of negotiations or further litigation. However, the
Company believes that substantial recoveries from the insurance
carriers are probable. The Company estimates that at
September 30, 2005 its remaining solvent insurance coverage
was in the range of $1,400.0 - $1,500.0. Further, assuming
that actual asbestos, silica and coal tar pitch volatile costs
were to be the $1,115.0 amount now accrued (as discussed above)
the Company believes that it would be able to recover from
insurers amounts totaling approximately $965.5, and, accordingly
the Company recorded in the fourth quarter of 2004 an
approximate $500.0 increase in its personal injury-related
insurance receivable. The foregoing estimates are based on,
among other things, negotiations, the results of the litigation
efforts discussed above and the advice of Heller Ehrman LLP with
respect to applicable insurance coverage law relating to the
terms and conditions of those policies. While the Company
considers the approximate $965.5 amount to be probable (based on
the factors cited above) it is possible that facts and
circumstances could change and, if such a change were to occur,
that a material adjustment to the amount recorded could occur.
Additionally, it should be noted that, if through the estimation
process or negotiation, it was determined that a significantly
higher amount of costs were expected to be paid in respect of
asbestos, silica and coal tar pitch volatile claims:
(a) any amounts in excess of $1,400.0-$1,500.0 would likely
not be offset by any expected incremental insurance recoveries
and (b) it is presently uncertain to what extent additional
insurance recoveries would be determined under GAAP to be
probable in respect of expected costs between the $1,100.0
amount accrued at September 30, 2005 and total amount of
estimated solvent insurance coverage available. Further, it is
possible that, in order to provide certainty in respect of
tort-related insurance recoveries, the
36
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Company and the insurers may enter into further settlement
agreements establishing payment obligations of insurers to the
trusts discussed in Note 1. Settlement amounts may be
different from the face amount of the policies, which are stated
in nominal terms, and may be affected by, among other things,
the present value of possible cash receipts versus the potential
obligation of the insurers to pay over time which could impact
the amount of receivables recorded.
Since the start of the Cases, KACC has entered into settlement
agreements with several of the insurers whose asbestos-related
obligations are primarily in respect of future asbestos claims.
These settlement agreements were approved by the Court. In
accordance with the Court approval, the insurers have paid
certain amounts, pursuant to the terms of the approved escrow
agreements, into funds (the “Escrow Funds”) in which
KACC has no interest, but which amounts will be available for
the ultimate settlement of KACC’s asbestos-related claims.
Because the Escrow Funds are under the control of the escrow
agents, who will make distributions only pursuant to a Court
order, the Escrow Funds are not included in the accompanying
consolidated balance sheet at September 30, 2005. In
addition, since neither the Company nor KACC received any
economic benefit or suffered any economic detriment and have not
been relieved of any asbestos-related obligation as a result of
the receipt of the Escrow Funds, neither the asbestos-related
receivable nor the asbestos-related liability have been adjusted
as a result of these transactions. As of September 30,
2005, the insurers had paid $14.6 into the Escrow Funds. It is
possible that settlements with additional insurers will occur.
However, no assurance can be given that such settlements will
occur.
During the third quarter of 2005, the Company entered into a
conditional settlement with one set of insurers under which the
insurers agreed to pay approximately $137.0 in respect of
substantially all coverage under certain policies having a
combined face value of approximately $170.0. The settlement,
which was approved by the Court in September 2005, has
several conditions, including a legislative contingency and is
only payable to the trust(s) being set up under the
Company’s plan of reorganization upon emergence (more fully
discussed in Note 1). The insurers paid the approximate
$137.0 amount into a separate escrow account in November 2005.
If the Company does not emerge, the agreement is null and void
and the funds (along with any interest that has accumulated)
will be returned to the insurers.
During October 2005, the Company reached a conditional
settlement agreement with another group of insurers under which
the insurers would pay approximately $71.0 in respect of certain
policies having a combined face value of approximately $87.0.
The conditional settlement, which has similar terms and
conditions to the other conditional settlement agreement
discussed above, is still pending Court approval.
The Company has not provided any accounting recognition for the
conditional agreements in the accompanying financial statements
given: (1) the conditional nature of the settlements;
(2) the fact that, if the Company’s plan of
reorganization is not approved by creditors or the Court, the
Company’s interests with respect to the insurance policies
covered by the agreements are not impaired in any way; and
(3) the Company believes that collection of the approximate
$965.5 amount of Personal injury-related insurance recovery
receivable is probable even if the conditional agreements are
ultimately approved. No assurances can be given as to whether
the conditional agreements will become final or as to what
amounts will ultimately be collected in respect of the insurance
policies covered by the conditional settlement or any other
insurance policies.
Hearing Loss Claims. During February 2004, the Company
reached a settlement in principle in respect of 400 claims,
which alleged that certain individuals who were employees of the
Company, principally at a facility previously owned and operated
by KACC in Louisiana, suffered hearing loss in connection with
their employment. Under the terms of the settlement, which is
still subject to Court approval, the claimants will be allowed
claims totaling $15.8. As such, the Company recorded a $15.8
charge (in Other operating charges (benefits), net) in 2003 and
a corresponding obligation (included in Liabilities subject to
compromise — see Note 1). However, no cash
payments by the Company are required in respect of these
amounts. Rather the
37
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
settlement agreement contemplates that, at emergence, these
claims will be transferred to a separate trust along with
certain rights against certain insurance policies of the Company
and that such insurance policies will be the sole source of
recourse to the claimants. While the Company believes that the
insurance policies are of value, no amounts have been reflected
in the Company’s financial statements at September 30,
2005 in respect of such policies as the Company could not with
the level of certainty necessary determine the amount of
recoveries that were probable.
During the Cases, the Company has received approximately 3,200
additional proofs of claim alleging pre-petition injury due to
noise induced hearing loss. It is not known at this time how
many, if any, of such claims have merit or at what level such
claims might qualify within the parameters established by the
above-referenced settlement in principle for the 400 claims.
Accordingly, the Company cannot presently determine the impact
or value of these claims. However, the Company currently expects
that all such claims will be transferred, along with certain
rights against certain insurance policies, to a separate trust
along with the settled hearing loss cases discussed above,
whether or not such claims are settled prior to the
Company’s emergence from the Cases.
Labor Matters. In connection with the USWA strike and
subsequent lock-out by KACC, which was settled in
September 2000, certain allegations of unfair labor
practices (“ULPs”) were filed with the National Labor
Relations Board (“NLRB”) by the USWA. As previously
disclosed, KACC responded to all such allegations and believed
that they were without merit. Twenty-two of twenty-four
allegations of ULPs previously brought against KACC by the USWA
have been dismissed. A trial before an administrative law judge
for the two remaining allegations concluded in
September 2001. In May 2002, the administrative law
judge ruled against KACC in respect of the two remaining ULP
allegations and recommended that the NLRB award back wages, plus
interest, less any earnings of the workers during the period of
the lockout. The administrative law judge’s ruling did not
contain any specific amount of proposed award and was not
self-executing.
In January 2004, as part of its settlement with the USWA
with respect to pension and retiree medical benefits, KACC and
the USWA agreed to settle their case pending before the NLRB,
subject to approval of the NLRB General Counsel and the Court
and ratification by union members. Under the terms of the
agreement, solely for the purposes of determining distributions
in connection with the reorganization, an unsecured pre-petition
claim in the amount of $175.0 will be allowed. Also, as part of
the agreement, the Company agreed to adopt a position of
neutrality regarding the unionization of any employees of the
reorganized company.
The settlement was ratified by the union members in February
2004, amended in October 2004, and ultimately approved by the
Court in February 2005. Until February 2005, the settlement was
also contingent on the Court’s approval of the Intercompany
Agreement. However, such contingency was removed when the Court
approved the Intercompany Agreement in February 2005. Since all
material contingencies in respect of this settlement have been
resolved and, since the ULP claim existed as of the
December 31, 2004 balance sheet date, the Company recorded
a $175.0 non-cash charge in the fourth quarter of 2004.
Labor Agreement. The Company previously disclosed that
the labor agreement covering the USWA workers at KACC’s
Spokane, Washington rolling mill and Newark, Ohio extrusion and
rod rolling facility were set to expire in September 2005 and
that KACC and representatives of the USWA had begun discussions
regarding a new labor agreement. During June 2005, KACC and
representatives of the USWA reached an agreement in respect of
the labor agreements for such locations and the union members
subsequently ratified the agreement. Additionally, new labor
agreements were reached with USWA members at the Richmond,
Virginia, and Tulsa, Oklahoma extrusion facilities. The new
agreements at all of these locations commenced on July 1,
2005 and run through various expiration dates in 2010. The
agreements provide for the following at each plant: a
ratification-signing bonus; typical industry-level annual wage
38
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
increases; an opportunity to share in plant profitability; and a
continuation of benefits modeled along the lines of the
settlement between the parties approved by the Court in
February 2005. The approximately $.9 of ratification
signing bonuses were expensed in the second quarter of 2005
since that is when ratification occurred (included in Cost of
products sold).
Contingencies Regarding Settlement with the PBGC. As more
fully described in Note 8, in response to the
January 2004 Debtors’ motion to terminate or
substantially modify substantially all of the Debtors’
defined benefit pension plans, the Court ruled that the Company
had met the factual requirements for distress termination as to
all of the plans at issue. The PBGC appealed the Court’s
ruling. However, as more fully discussed in Note 8, during
the pendency of the PBGC’s appeal, the Company and the PBGC
reached a settlement under which the PBGC agreed to assume the
Terminated Plans. The Court approved this settlement in
January 2005. The Company believed that, subject to its
plan(s) of reorganization and the Liquidating Plans complying
with the terms of the PBGC settlement, all issues in respect of
such matters were resolved. However, despite the settlement with
the PBGC, the intermediate appellate court proceeded to consider
the PBGC’s earlier appeal and issued a ruling dated
March 31, 2005 affirming the Court’s rulings regarding
distress termination of all such plans. If the current appellate
ruling became final, it is possible that the remaining defined
benefit plans would be assumed by the PBGC. Since the Company
and the PBGC became aware of the intermediate appellate court
ruling, the Company and the PBGC have conducted additional
discussions. In July 2005, the Company and the PBGC reached
an agreement, which was approved by the Court in
September 2005, under which the PBGC agreement previously
approved by the Court was amended to permit the PBGC to further
appeal the intermediate appellate court ruling. Under the terms
of the amended PBGC agreement, if the PBGC were to prevail in
the further appeal, all aspects of the previously approved PBGC
agreement would remain the same except that there could be a
modification to the $14.0 administrative claim amount to the
extent that the actual 2005 minimum pension funding payments
made by the Company differ from a projected amount of
approximately $6.7. The Company does not currently anticipate
that there would be any material difference in the actual 2005
minimum funding payments versus projected payments. Accordingly,
in essence, if the PBGC’s further appeal were to prevail,
the Company does not believe there would be any material adverse
consequences. On the other hand, under the amended agreement, if
the intermediate appellate court ruling is upheld on further
appeal, the PBGC is required to: (a) approve the distress
termination of the remaining defined benefit pension plans; and
(b) reduce the amount of the administrative claim to $11.0
(from $14.0). Under the amended agreement, both the Company and
the PBGC agree to take up no further appeals. Pending a final
resolution of this matter, the Company’s settlement with
the PBGC remains in full force and effect. The Company continues
to believe that any outcome would not be less favorable (from a
cash perspective) than the terms of the PBGC settlement or the
amended PBGC agreement. However, if the remaining defined
benefit pension plans were to be terminated, it would likely
result in a non-cash charge of approximately $6.0 –
$7.0.
The indenture trustee for the Sub Notes has appealed the
Court’s order approving the settlement with the PBGC, and
the first level appellate court has established an expedited
briefing schedule. While the Company believes the appeal is
without merit, no assurances can be given as to the outcome of
the appeal.
Other Contingencies. The Company or KACC is involved in
various other claims, lawsuits, and other proceedings relating
to a wide variety of matters related to past or present
operations. While uncertainties are inherent in the final
outcome of such matters, and it is presently impossible to
determine the actual costs that ultimately may be incurred,
management currently believes that the resolution of such
uncertainties and the incurrence of such costs should not have a
material adverse effect on the Company’s consolidated
financial position, results of operations, or liquidity.
39
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| 10. | Derivative Financial Instruments and Related Hedging Programs |
In conducting its business, KACC has historically used various
instruments, including forward contracts and options, to manage
the risks arising from fluctuations in aluminum prices, energy
prices and exchange rates. KACC has historically entered into
hedging transactions from time to time to limit its exposure
resulting from (1) its anticipated sales of primary
aluminum and fabricated aluminum products, net of expected
purchase costs for items that fluctuate with aluminum prices,
(2) the energy price risk from fluctuating prices for
natural gas used in its production process, and (3) foreign
currency requirements with respect to its cash commitments with
foreign subsidiaries and affiliates. As KACC’s hedging
activities are generally designed to lock-in a specified price
or range of prices, gains or losses on the derivative contracts
utilized in the hedging activities (except the impact of those
contracts discussed below which have been marked to market)
generally offset at least a portion of any losses or gains,
respectively, on the transactions being hedged.
KACC’s share of primary aluminum production from Anglesey
is approximately 150,000,000 pounds annually. Because KACC
purchases alumina for Anglesey at prices linked to primary
aluminum prices, only a portion of the Company’s net
revenues associated with Anglesey are exposed to price risk. The
Company estimates the net portion of its share of Anglesey
production exposed to primary aluminum price risk to be
approximately 100,000,000 pounds annually.
As stated above, the Company’s pricing of fabricated
aluminum products is generally intended to lock-in a conversion
margin (representing the value added from the fabrication
process(es)) and to pass metal price risk on to its customers.
However, in certain instances the Company does enter into firm
price arrangements. In such instances, the Company does have
price risk on its anticipated primary aluminum purchase in
respect of the customer’s order. Total fabricated products
shipments during the nine months ended September 30, 2004
and 2005 that contained fixed price terms were (in millions of
pounds) 88.4 and 109.6, respectively.
During the last three years the volume of fabricated products
shipments with underlying primary aluminum price risk were
roughly the same as the Company’s net exposure to primary
aluminum price risk at Anglesey. As such, the Company considers
its access to Anglesey production overall to be a
“natural” hedge against any fabricated products firm
metal-price risk. However, since the volume of fabricated
products shipped under firm prices may not match up on a
month-to-month basis with expected Anglesey-related primary
aluminum shipments, the Company may use third party hedging
instruments to eliminate any net remaining primary aluminum
price exposure existing at any time.
At September 30, 2005, the fabricated products business
held contracts for the delivery of fabricated aluminum products
that have the effect of creating price risk on anticipated
purchases of primary aluminum during the last quarter of 2005
and for the period 2006 — 2009 totaling approximately
(in millions of pounds): 2005: 64.0, 2006: 108.0, 2007: 76.0,
2008: 53.0, and 2009: 41.0.
The following table summarizes KACC’s material derivative
positions at September 30, 2005:
| Notional | |||||||||||
| Amount of | Carrying/ | ||||||||||
| Contracts | Market | ||||||||||
| Commodity | Period | (mmlbs) | Value | ||||||||
|
Aluminum —
|
|||||||||||
|
Option sale contracts
|
1/06 through 12/11 | 108.8 | $ | (1.1 | ) | ||||||
|
Fixed priced purchase contracts
|
10/05 through 12/05 | 19.1 | .8 | ||||||||
40
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
| Notional | |||||||||||
| Amount of | Carrying/ | ||||||||||
| Contracts | Market | ||||||||||
| Foreign Currency | Period | (mm GBP) | Value | ||||||||
|
Pounds Sterling —
|
|||||||||||
|
Option purchase contracts
|
10/05 through 12/07 | 60.9 | $ | 2.5 | |||||||
|
Fixed priced purchase contracts
|
10/05 through 12/07 | 60.9 | (2.4 | ) | |||||||
The above table excludes certain aluminum option sales contracts
whose positions were liquidated prior to their settlement date
during the nine months ended September 30, 2005. A net loss
associated with these liquidated positions was deferred and is
being recognized over the period during which the underlying
transactions to which the hedges related are expected to occur.
As of September 30, 2005, the remaining unamortized net
loss was approximately $.9.
Hedging activities during 2005 (all of which were attributable
to continuing operations) resulted in a net loss of
approximately $.4 for the quarter and $1.7 for the nine month
period ended September 30, 2005. Hedging activities during
the quarter and nine month periods ended September 30, 2004
resulted in a net gain of approximately $.2 for the quarter and
a net loss of approximately $3.5 for the nine month period. As
discussed more fully in the Company’s Annual Report on
Form 10-K for the year ended December 31, 2004,
hedging activities in 2004 were deemed to be fully attributable
to the Company’s commodity-related operations and are
reported in Discontinued operations.
| 11. | Other Operating Charges and Other Income Expense |
Other Operating Charges. The income (loss) impact
associated with other operating charges for the quarter and nine
month periods ended September 30, 2005, included charges
totaling $.3 and $5.9, respectively, associated with the 2004
portion of the Company’s defined contribution plans, which
were implemented in March 2005 (see Note 8 —
Fabricated products business unit: $.2 for the quarter and $5.4
for the nine month period and Corporate: $.1 for the quarter and
$.5 for the nine month period). Other operating charges for the
nine month period ended September 30, 2005, also included a
charge totaling $.6 related to termination of the Houston, Texas
administrative office lease in connection with the combination
of the Corporate headquarters into the existing Fabricated
products headquarters.
The income (loss) impact associated with other operating charges
for the quarter and nine month periods ended
September 30,2004 included pension charges of $155.5
related to pension plans whose responsibility was assumed by the
PBGC (see Note 8 — Corporate).
Other Income (Expense). Other income (expense) for
the quarter and nine month periods ended September 30, 2004
included a gain of approximately $1.9 on the sale of
non-operating real estate. Other income for the nine month
periods ended September 30, 2004 includes a gain of
approximately $6.3 which resulted from the settlement of
outstanding obligations of a former affiliate offset, in part,
by a $1.4 adjustment to the environmental liabilities (see
Note 9).
| 12. | Key Employee Retention Program |
In June 2002, the Company adopted a key employee retention
program (the “KERP”), which was approved by the Court
in September 2002. The KERP is a comprehensive program that
is designed to provide financial incentives sufficient to retain
certain key employees during the Cases. The KERP includes six
key elements: a retention plan, a severance plan, a change in
control plan, a completion incentive plan, the continuation for
certain participants of an existing supplemental employee
retirement plan (“SERP”) and a long-term incentive
plan. Under the KERP, retention payments commenced in September
2002 and were paid every six months through March 31, 2004,
except that 50% of the amounts payable to certain senior officers
41
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
(totaling approximately $1.7) were withheld until the Debtors
emerge from the Cases or as otherwise agreed pursuant to the
KERP. During the nine months ended June 30, 2004, the
Company recorded charges of $1.5 (included in Selling,
administrative, research and development, and general) related
to the KERP. The severance and change in control plans, which
are similar to the provisions of previous arrangements that
existed for certain key employees, generally provide for
severance payments of between six months and three years of
salary and certain benefits, depending on the facts and
circumstances and the level of employee involved. The completion
incentive plan generally provided for payments that reduced over
time to certain senior officers depending on the elapsed time
until the Debtors emerged from the Cases. Based on the Debtors
current belief that it will not emerge before the first quarter
of 2006, the amount of the completion incentive is expected to
be $0. The SERP generally provides additional non-qualified
pension benefits for certain active employees at the time that
the KERP was approved, who would suffer a loss of benefits based
on Internal Revenue Code limitations, so long as such employees
are not subsequently terminated for cause or voluntarily
terminate their employment prior to reaching their retirement
age. The long-term incentive plan generally provides for
incentive awards to key employees based on an annual cost
reduction target. Payment of such awards generally will be made:
(a) 50% when the Debtors emerge from the Cases and
(b) 50% one year from the date the Debtors emerge from the
Cases. At September 30, 2005, approximately $9.1 was
accrued in respect of the KERP long-term incentive plan.
| 13. | Pacific Northwest Power Matters |
During October 2000, KACC signed an electric power contract
with the Bonneville Power Administration (“BPA”) under
which the BPA, starting October 1, 2001, was to provide
KACC’s operations in the State of Washington with
approximately 290 megawatts of power through
September 2006. The contract provided KACC with sufficient
power to fully operate KACC’s Trentwood facility, as well
as approximately 40% of the combined capacity of KACC’s
Mead and Tacoma aluminum smelting operations which had been
curtailed since the last half of 2000.
As a part of the reorganization process, the Company concluded
that it was in its best interest to reject the BPA contract as
permitted by the Code. As such, with the authorization of the
Court, the Company rejected the BPA contract on
September 30, 2002. The contract rejection gives rise to a
pre-petition claim (see Note 1). The BPA has filed a proof
of claim for approximately $75.0 in connection with the Cases in
respect of the contract rejection. The Company has previously
disclosed that the amount of the BPA claim would ultimately be
determined either through a negotiated settlement, litigation or
a computation of prevailing power prices over the contract
period and that, as the amount of the BPA’s claim in
respect of the contract rejection had not been determined, no
provision had been made for the claim in the Company’s
prior period financial statements. In October 2005, the
Debtors asked the Court to reduce the claim to $1.1 as the
take-or-pay contract price has consistently been below average
market prices. The $1.1 amount represents only certain
pre-petition invoices and such amount is (and has been) fully
accrued. Whatever the ultimate amount of the BPA claim, it is
expected to be settled in the overall context of the
Company’s plan of reorganization. Accordingly, any payments
that may be required as a result of the rejection of the BPA
contract are expected to only be made pursuant to a plan of
reorganization and upon the Company’s emergence from the
Cases.
| 14. | Segment and Geographical Area Information |
The Company’s primary line of business is the production of
fabricated aluminum products. In addition, the Company owns a
49% interest in Anglesey, which owns an aluminum smelter in
Holyhead, Wales. Historically, the Company, through its wholly
owned subsidiary, KACC, operated in all principal sectors of the
aluminum industry including the production and sale of bauxite,
alumina and primary aluminum in domestic and international
markets. However, as previously disclosed, as a part of the
Company’s
42
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
reorganization efforts, the Company has sold substantially all
of its commodities operations (including the Company’s
interests in and related to QAL which were sold on April 1,
2005). The balances and results in respect of such operations
are now considered discontinued operations (see Note 4 and
5). The amounts remaining in Primary aluminum relate primarily
to the Company’s interests in and related to Anglesey and
the Company’s primary aluminum hedging-related activities.
The Company’s operations are organized and managed by
product type. The Company’s operations, after the
discontinued operations reclassification, include two operating
segments of the aluminum industry and the corporate segment. The
two aluminum industry segments are: Fabricated products and
Primary aluminum. The Fabricated products business unit sells
value-added products such as heat treat aluminum sheet and
plate, extrusions and forgings which are used in a wide range of
industrial applications, including for automotive, aerospace and
general engineering end-use applications. The Primary aluminum
business unit produces commodity grade products as well as
value-added products such as ingot and billet, for which the
Company receives a premium over normal commodity market prices
and conducts hedging activities in respect of KACC’s
exposure to primary aluminum price risk. The accounting policies
of the segments are the same as those described in Note 2
of Notes to Consolidated Financial Statements included in the
Company’s Annual Report on Form 10-K for the year
ended December 31, 2004. Business unit results are
evaluated internally by management before any allocation of
corporate overhead and without any charge for income taxes,
interest expense or Other operating charges (benefits), net. See
Note 15 of Notes to Consolidated Financial Statements in
the Company’s Annual Report on Form 10-K for the year
ended December 31, 2004 for further information regarding
segments.
The Company changed its segment presentation in 2004 to
eliminate the “Eliminations” segment as the primary
purpose for such segment was to eliminate intercompany profit on
sales by the Primary aluminum and Bauxite and alumina business
units substantially all of which are now considered Discontinued
operations. Eliminations not representing Discontinued
operations are now included in segment results.
Given the significance of the Company’s exposure to primary
aluminum prices and alumina prices (which typically are linked
to primary aluminum prices on a lagged basis) in prior years,
the commodity marketing activities were considered a separate
business unit. In the accompanying financial statements, the
Company has reclassified to discontinued operations all of the
primary aluminum hedging results in respect of the
commodity-related interests that have been sold (including the
Company’s interests in and related to QAL that were sold in
April 2005) and that are also treated as discontinued
operations. As stated above, remaining primary aluminum hedging
activities related to the Company’s interests in Anglesey
and any firm price fabricated product shipments are considered
part of the “Primary aluminum business unit”.
43
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
(Debtor-in-Possession)
NOTES TO INTERIM CONSOLIDATED FINANCIAL
STATEMENTS — (Continued)
Financial information by operating segment, excluding
discontinued operations, for the quarter and nine month periods
ended September 30, 2005 and 2004, is as follows:
| Quarter Ended | Nine Months Ended | ||||||||||||||||
| September 30, | September 30, | ||||||||||||||||
| 2005 | 2004 | 2005 | 2004 | ||||||||||||||
|
Net Sales:
|
|||||||||||||||||
|
Fabricated Products
|
$ | 235.9 | $ | 210.4 | $ | 707.7 | $ | 587.4 | |||||||||
|
Primary Aluminum
|
35.7 | 34.0 | 108.2 | 97.3 | |||||||||||||
| $ | 271.6 | $ | 244.4 | $ | 815.9 | $ | 684.7 | ||||||||||
|
Segment Operating Income (Loss):
|
|||||||||||||||||
|
Fabricated Products
|
$ | 24.5 | $ | 12.3 | $ | 62.7 | $ | 21.1 | |||||||||
|
Primary Aluminum
|
6.2 | 3.4 | 17.9 | 11.9 | |||||||||||||
|
Corporate and Other
|
(15.4 | ) | (21.5 | ) | (42.1 | ) | (53.5 | ) | |||||||||
|
Other Operating Charges — Note 11
|
(.3 | ) | (154.7 | ) | (6.5 | ) | (154.7 | ) | |||||||||
| $ | 15.0 | $ | (160.5 | ) | $ | 32.0 | $ | (175.2 | ) | ||||||||
| Quarter Ended | Nine Months Ended | ||||||||||||||||
| September 30, | September 30, | ||||||||||||||||
| 2005 | 2004 | 2005 | 2004 | ||||||||||||||
|
Depreciation and amortization:(1)
|
|||||||||||||||||
|
Fabricated Products
|
$ | 4.9 | $ | 5.8 | $ | 14.8 | $ | 16.5 | |||||||||
|
Corporate and Other
|
— | .1 | .2 | .4 | |||||||||||||
| $ | 4.9 | $ | 5.9 | $ | 15.0 | $ | 16.9 | ||||||||||
| (1) | Depreciation and amortization expense excludes depreciation and amortization expense of discontinued operations of $1.1 and $12.8 for the quarter and nine month periods ended September 30, 2004, respectively. |
| Quarter Ended | Nine Months Ended | |||||||||||||||||
| September 30, | September 30, | |||||||||||||||||
| 2005 | 2004 | 2005 | 2004 | |||||||||||||||
|
Income taxes paid:(1)
|
||||||||||||||||||
|
Fabricated Products —
|
||||||||||||||||||
|
United States
|
$ | — | $ | — | $ | — | $ | — | ||||||||||
|
Canada
|
.2 | — | 2.6 | — | ||||||||||||||
| $ | .2 | $ | — | $ | 2.6 | $ | — | |||||||||||
| (1) | Income taxes paid exclude foreign income tax paid by discontinued operations of $6.4 and $4.1 for the quarters ended September 30, 2005 and 2004, respectively, and $16.8 and $8.5 for the nine month periods ended September 30, 2005 and 2004, respectively. |
44
| Item 2. | Management’s Discussion and Analysis of Financial Condition and Results of Operations |
This section should be read in conjunction with Part I,
Item 1, of this Report.
This section contains statements which constitute
“forward-looking statements” within the meaning of the
Private Securities Litigation Reform Act of 1995. These
statements appear in a number of places in this
section (for example “Recent Events and
Developments,” “Results of Operations” and
“Liquidity and Capital Resources”). Such statements
can be identified by the use of forward-looking terminology such
as “believes,” “expects,” “may,”
“estimates,” “will,” “should,”
“plans” or “anticipates” or the negative
thereof or other variations thereon or comparable terminology,
or by discussions of strategy. Readers are cautioned that any
such forward-looking statements are not guarantees of future
performance and involve significant risks and uncertainties, and
that actual results may vary materially from those in the
forward-looking statements as a result of various factors. These
factors include the effectiveness of management’s
strategies and decisions, general economic and business
conditions, developments in technology, new or modified
statutory or regulatory requirements and changing prices and
market conditions. This section and Part I, Item 1.
“Business-Factors Affecting Future Performance” in the
Company’s Annual Report on Form 10-K for the year
ended December 31, 2004, each identify other factors that
could cause actual results to vary. No assurance can be given
that these are all of the factors that could cause actual
results to vary materially from the forward-looking statements.
Reorganization Proceedings
Background. Kaiser Aluminum Corporation
(“Kaiser,” “KAC” or the
“Company”), its wholly owned subsidiary, Kaiser
Aluminum & Chemical Corporation (“KACC”), and
24 of KACC’s subsidiaries have filed separate voluntary
petitions in the United States Bankruptcy Court for the District
of Delaware (the “Court”) for reorganization under
Chapter 11 of the United States Bankruptcy Code (the
“Code”); the Company, KACC and 15 of KACC’s
subsidiaries (the “Original Debtors”) filed in the
first quarter of 2002 and nine additional KACC subsidiaries (the
“Additional Debtors”) filed in the first quarter of
2003. The Original Debtors and the Additional Debtors are
collectively referred to herein as the “Debtors” and
the Chapter 11 proceedings of these entities are
collectively referred to herein as the “Cases.” For
purposes of this Report, the term “Filing Date” means,
with respect to any particular Debtor, the date on which such
Debtor filed its Case. None of KACC’s non-U.S. joint
ventures were included in the Cases. The Cases are being jointly
administered. The Debtors are managing their businesses in the
ordinary course as debtors-in-possession subject to the control
and administration of the Court.
In addition to KAC and KACC, the Debtors include the following
subsidiaries: Kaiser Bellwood Corporation
(“Bellwood”), Kaiser Aluminium International, Inc.
(“KAII”), Kaiser Aluminum Technical Services, Inc.
(“KATSI”), Kaiser Alumina Australia Corporation
(“KAAC”) (and its wholly owned subsidiary, Kaiser
Finance Corporation (“KFC”)), Kaiser Bauxite Company
(“KBC”), Kaiser Jamaica Corporation (“KJC”),
Alpart Jamaica Inc. (“AJI”), Kaiser
Aluminum & Chemical of Canada Limited
(“KACOCL”) and 15 other entities with limited balances
or activities.
Case Administration. Two creditors’ committees, one
representing the unsecured creditors (the “UCC”) and
the other representing the asbestos claimants (the
“ACC”), have been appointed as official committees in
the Cases and, in accordance with the provisions of the Code,
have the right to be heard on all matters that come before the
Court. In August 2003, the Court approved the appointment of a
committee of salaried retirees (the “1114 Committee”
and, together with the UCC and the ACC, the
“Committees”) with whom the Debtors have negotiated
necessary changes, including the modification or termination, of
certain retiree benefits (such as medical and insurance) under
Section 1114 of the Code. The Committees, together with the
Court-appointed legal representatives for (a) potential
future asbestos claimants (the “Asbestos Futures’
Representative”) and (b) potential future silica and
coal tar pitch volatile claimants (the “Silica/ CTPV
Futures’ Representative” and, collectively with the
Asbestos Futures’ Representative, the “Futures’
Representatives”), have played and will continue to play
important roles in the Cases and in the negotiation of the terms
of any plan or plans of reorganization. The Debtors are required
to bear certain costs and expenses for the Committees and the
Futures’ Representatives, including those of their counsel
and other advisors.
45
As provided by the Code, the Debtors had the exclusive right to
propose a plan of reorganization for 120 days following the
initial Filing Date. The Court has subsequently approved several
extensions of the exclusivity period for all Debtors, the most
recent of which is set to expire on January 31, 2006, and
which also extended the exclusive period for solicitation of
acceptance of such plan or plans through March 31, 2006. As
more fully discussed below, KAC, KACC and the other Debtors that
together include the Fabricated products operations and an
interest in Anglesey Aluminium Limited (“Anglesey”),
filed a plan of reorganization and disclosure statement. The
disclosure statement was approved by the Court on
September 8, 2005. The Company has begun the solicitation
process for plan approval. Such process is expected to be
completed by mid-November 2005. The Court has set
November 16, 2005, as the date by which objections to the
plan must be filed and January 9, 2006 and January 10,
2006 as dates for plan confirmation hearings. No assurances can
be given that the Court will grant any further extensions of
exclusivity that may be sought. If a plan of reorganization is
not accepted by the requisite numbers of creditors entitled to
vote on the plan within the applicable time period under the
Court approved extension and any subsequent extensions that may
be granted by the Court, if any, other parties in interest in
the Cases may be permitted to propose their own plan(s) of
reorganization for some or all of the Debtors.
Commodity-related and Inactive Subsidiaries. As
previously disclosed, with the sale of its interests in and
related to Queensland Alumina Limited (“QAL”), which
closed on April 1, 2005, the Company has sold all of
commodity-related interests other than its interests in
Anglesey. It is anticipated that, as more fully discussed below,
the proceeds from the sale of these interests will be
distributed primarily to the affected subsidiaries’
creditors pursuant to certain liquidating plans and other
agreements. The primary subsidiaries affected by this strategy
are AJI, KJC, KAAC, KFC and KBC.
During November 2004, four of KACC’s commodity-related
subsidiaries (AJI, KJC, KAAC and KFC, collectively, the
“Liquidating Subsidiaries”) filed separate joint plans
of liquidation and related disclosure statements with the Court.
Such plans, together with the disclosure statements and all
amendments filed thereto, are separately referred to as the
“AJI/ KJC Plan” and the “KAAC/ KFC Plan” and
collectively as the “Liquidating Plans”). Under the
Liquidating Plans, the assets of those entities, consisting
primarily of the net cash proceeds received by them in
connection with the sales of their commodities interests, will
be transferred to liquidating trusts, whereupon the Liquidating
Subsidiaries will be dissolved. The liquidating trusts will then
make distributions to the creditors of the Liquidating
Subsidiaries in accordance with the Liquidating Plans. The
Liquidating Plans outline the specific treatment of creditors
and their estimated recoveries in respect of the Liquidating
Subsidiaries under several possible scenarios. The Liquidating
Plans state that, based on the various assumptions and estimates
set forth therein, it was anticipated that: (1) the
Liquidating Subsidiaries would have an aggregate of
approximately $673.8 million of cash available for
distribution to creditors when the Liquidating Plans became
effective; and (2) after payment of priority claims and
trust expenses (initial reserves for both of which were
estimated to be in the range of $37.0 million to
$46.0 million), and payments to KACC under the Intercompany
Settlement Agreement (“Intercompany Agreement”) (see
discussion below), the Liquidating Subsidiaries would distribute
available cash to the following claimholders in the following
amounts ( in millions):
|
KACC’s Senior Notes and Senior Subordinated Notes
|
$390.7 to $421.8 | |
|
PBGC
|
$187.6 to $198.5 | |
|
State of Louisiana Solid Waste Revenue Bonds
|
$0.0 to $8.0 |
The foregoing estimates were based on a number of assumptions,
including the assumption that the Liquidating Plans would become
effective on April 30, 2005. However, as further discussed
below, the Liquidating Plans have not been confirmed by the
Court or become effective. As such, changes may occur to the
amounts available as interest income accrues, as expenses
continue and as facts and circumstances change. The Liquidating
Subsidiaries have not determined the potential distributions to
claimholders based under another set of assumptions and believe
it is impractical to do so. As indicated below, no assurances
can be given as to the amount or timing of distributions that
will ultimately be made to claimholders of the Liquidating
Subsidiaries.
46
The Liquidating Plans as filed with the Court provided that
$16.0 million of payments were to be made for the benefit
of holders of KACC’s
123/4% Senior
Subordinated Notes (the “Sub Notes”) if, and only if,
the holders of both (a) KACC’s
97/8% Senior
Notes and
107/8% Senior
Notes (collectively, the “Senior Notes”) and
(b) the Sub Notes, approved the plans. If either the
holders of the Senior Notes or the Sub Notes failed to accept
the Liquidating Plans, the Court would determine distributions
to such holders. Holders of the Parish of St. James, State of
Louisiana, Solid Waste Disposal Revenue Bonds (the “Revenue
Bonds”) were not allowed a vote on the Liquidating Plans
but would receive up to $8.0 million if the Liquidating
Plans were accepted by the Senior Notes and, unless the holders
of the Senior Notes agreed, all holders of the Senior Notes were
to receive the identical treatment under the Liquidating Plans.
If the Liquidating Plans were not accepted by the holders of the
Senior Notes then, pursuant to the Liquidating Plans, the Court
was to determine the distributions to the Revenue Bonds. Any
amounts paid in respect of the Sub Notes and the Revenue Bonds
will be paid from amounts that otherwise would be distributed to
holders of the Senior Notes.
As previously disclosed, a group of holders of the Sub Notes
(the “Sub Note Group”) has formed an unofficial
committee to represent all holders of Sub Notes and retained its
own legal counsel. The Sub Note Group is asserting that the Sub
Note holders’ claims against the subsidiary guarantors (and
in particular the Liquidating Subsidiaries) may not, as a
technical matter, be contractually subordinate to the claims of
the holders of the Senior Notes against the subsidiary
guarantors (including AJI, KJC, KAAC and KFC). A separate group
that holds both Sub Notes and KACC’s
97/8% Senior
Notes has made a similar assertion, but at the same time,
maintains that a portion of KACC’s
97/8% Senior
Notes holders’ claims against the subsidiary guarantors are
contractually senior to the Sub Notes holders’ claims
against the subsidiary guarantors. The effect of such positions,
if ultimately sustained, would be that the holders of Sub Notes
would be on a par with all or portion of the holders of the
Senior Notes in respect of proceeds from sales of the
Company’s interests in and related to the Liquidating
Subsidiaries. As indicated above, the Liquidating Plans provided
that, if both the holders of the Senior Notes and the holders of
the Sub Notes do not approve the Liquidating Plans, then the
Court would determine the appropriate allocation to these groups
under the Liquidating Plans. While the Company cannot currently
predict which position may ultimately prevail, based on the
objections and pleadings filed by the Sub Note Group and the
group that holds Sub Notes and KACC’s
97/8% Senior
Notes and the assumptions and estimates upon which the
Liquidating Plans are based, if the Sub Notes were to prevail,
the Liquidating Plans indicated that it is possible that the
holders of the Sub Notes could receive between approximately
$67.0 million and approximately $215.0 million
depending on whether the Sub Notes were determined to rank on
par with a portion or all of the Senior Notes. Conversely, if
the holders of the Senior Notes were to prevail, then it is
possible that the holders of the Sub Notes would receive no
distributions under Liquidating Plans. The Company believes that
the intent of the indentures in respect of the Senior Notes and
the Sub Notes was to subordinate the claims of the Sub Note
holders in respect of the subsidiary guarantors (including the
Liquidating Subsidiaries). The Company cannot predict, however,
the ultimate resolution of the matters raised by the Sub Note
Group, or the other group, when any such resolution will occur,
or what impact any such resolution may have on the Company, the
Cases or distributions to affected noteholders.
The Court approved the disclosure statements related to the
Liquidating Plans in February 2005. In April 2005, voting
results on the Liquidating Plans were filed with the Court by
the Debtors’ claims agent. Based on these results, the
Court determined that a sufficient volume of creditors (in
number and amount) had voted to accept the Liquidating Plans to
permit confirmation proceedings with respect to the Liquidating
Plans to go forward even though the filing by the claims agent
also indicated that holders of the Sub Notes, as a group, voted
not to accept the Liquidating Plans. Accordingly, as discussed
above, the Court has conducted a series of evidentiary hearings
to determine the allocation of distributions among holders of
the Senior Notes and the Sub Notes. In connection with those
proceedings to date, the Court has determined that the
allocation to the Revenue Bonds would be up to $8.0 million
and has ruled against the position asserted by the separate
group that holds both
97/8% Senior
Notes and the Sub Notes. The Court has not ruled in respect of
the position asserted by the Sub Note Group. All briefing,
evidentiary and other proceedings before the Court have been
completed and the parties await the Court’s ruling on these
matters. All such rulings in respect of these matters will be
subject to appeal. There can be no assurance as to whether or
when the Liquidating Plans will be confirmed by the Court or
ultimately consummated or, if confirmed and consummated, as to
the amount of
47
distributions to be made to individual creditors of the
Liquidating Subsidiaries or KACC, or what impact any such
resolution may have on the Company and its ongoing
reorganization efforts. The Liquidating Plans relate exclusively
to AJI, KJC, KAAC and KFC and will have no impact on the normal,
ongoing operations of the Company’s Fabricated products
business unit or other continuing operations.
The above amounts are net of payments that are to be made by
AJI, KJC and KAAC to KACC in respect of pre-petition and
post-Filing Date intercompany claims pursuant to the
Intercompany Agreement that was approved by the Court in
February 2005. The Intercompany Agreement also resolves
substantially all other pre-and post-petition intercompany
claims between the Debtors. The Intercompany Agreement provides,
among other things, for payments of cash by AJI, KJC and KAAC
from the sale of their respective interests in and related to
Alumina Partners of Jamaica (“Alpart”) and QAL to KACC
of at least $90.0 million in respect of its intercompany
claims against AJI, KJC and KAAC. Under the Intercompany
Agreement, such payments would be increased or decreased for
(1) net cash flows funded by or collected by KACC related
to: (a) the Company’s interests in and related to
Alpart from January 1, 2004 through July 1, 2004
(estimated to be approximately $21.0 million collected by
the Company); (b) the Company’s interests in and
related to QAL from July 1, 2004 through KAAC’s
emergence from Chapter 11 (estimated to be in the
$20.0 million range collected by the Company through
September 30, 2005); and (c) third party costs and
certain limited overhead of KACC’s activities related to
the sale of AJI’s, KJC’s and KAAC’s respective
interests in and related to Alpart and QAL and (2) any
purchase price adjustments (other than incremental amounts
related to alumina sales contracts to be transferred) pursuant
to KACC’s sale of its interests in Alpart. As provided
under the Intercompany Agreement, KACC was reimbursed for
approximately $14.5 million of payments made in the third
quarter of 2004 to retire Alpart-related debt and
$28.0 million in November 2004 as a partial payment of
Alpart-related sales proceeds. The Intercompany Agreement calls
for the remaining payments to be made in specific increments to
KACC upon the effective dates of the Liquidating Plans.
It is anticipated that KBC will be dealt with either separately
or in concert with the KACC plan of reorganization as more fully
discussed below.
Entities Containing the Fabricated Products and Certain Other
Operations. Under the Code, claims of individual creditors
must generally be satisfied from the assets of the entity
against which that creditor has a lawful claim. The claims
against the entities containing the Fabricated products and
certain other operations will have to be resolved from the
available assets of KACC, KACOCL, and Bellwood, which generally
include the fabricated products plants and their working
capital, the interests in and related to Anglesey and proceeds
to be received by such entities from the Liquidating
Subsidiaries under the Intercompany Agreement. Sixteen of the
Debtors have no material ongoing activities or operations and
have no material assets or liabilities other than intercompany
claims (which were resolved pursuant to the Intercompany
Agreement). The Company has previously disclosed that it
believed that it is likely that most of these entities will
ultimately be merged out of existence or dissolved in some
manner.
As previously disclosed, while the Company’s objective has
been (and continues to be) to achieve the highest possible
recoveries for all stakeholders, consistent with the
Debtors’ abilities to pay, and to continue the operations
of their core businesses, no assurances could be given as to the
Company’s ability to achieve this objective. In fact, the
Debtors have previously stated that their belief has been (and
continues to be) that, in the aggregate, it was likely that
their liabilities would be found to significantly exceed the
fair value of their assets and that, therefore, the Debtors
believed that, with limited exceptions, it was likely that
substantially all pre-Filing Date claims would be settled at
less than 100% of their face value and the equity interests of
the Company’s stockholders would be cancelled without
consideration.
In June 2005, KAC, KACC and 19 of KACC’s subsidiaries
(collectively, the “Remaining Debtors”) filed a plan
of reorganization and related disclosure statement with the
Court. In August 2005 and September 2005, the Company filed
amended plans of reorganization ( the “Kaiser Aluminum
Amended Plan”) and related amended disclosure statements
(the “Kaiser Aluminum Amended Disclosure Plan”) with
the Court. The Kaiser Aluminum Amended Disclosure Statement was
approved on September 8, 2005. The Kaiser Aluminum Amended
Plan must be voted on and approved by creditors in accordance
with the Code and
48
ultimately confirmed by the Court. In addition, affirmation must
be obtained from the United States District Court regarding the
treatment of asbestos personal injury claims in the Kaiser
Aluminum Amended Plan. The Court has scheduled a confirmation
hearing for January 9, 2006 and January 10, 2006.
The Kaiser Aluminum Amended Plan would, in general, consistent
with previously disclosed agreements and understandings reached
with key creditor constituents, resolve substantially all
pre-Filing Date liabilities of the Remaining Debtors under a
single joint plan of reorganization. In summary, the Kaiser
Aluminum Amended Plan provides for the following principal
elements:
| (a) All of the equity interests of existing stockholders of the Company would be cancelled without consideration. | |
| (b) All post-petition and secured claims would either be assumed by the emerging entity or paid at emergence (see “Exit Cost” discussion below). | |
| (c) Pursuant to agreements reached with salaried and hourly retirees in early 2004, in consideration for the agreed cancellation of the retiree medical plan, as more fully discussed in Note 8 of Notes to Interim Consolidated Financial Statements, KACC is making certain fixed monthly payments into Voluntary Employee Beneficiary Associations (“VEBAs”) until emergence and has agreed thereafter to make certain variable annual VEBA contributions depending on the emerging entity’s operating results and financial liquidity. In addition, upon emergence the VEBAs would receive a contribution of 66.9% of the new common stock of the emerged entity. | |
| (d) The PBGC will receive a cash payment of $2.5 million and 10.8% of the new common stock of the emerged entity in respect of its claims against KACOCL. In addition, as described in (f) below, the PBGC will receive shares of new common stock based on its direct claims against the Remaining Debtors (other than KACOCL) and its participation, indirectly through the KAAC/ KFC Plan in claims of KFC against KACC , which the Company currently estimates will result in the PBGC receiving an additional 5.4% of the new common stock of the emerged entity (bringing the PBGC’s total ownership percentage of the new entity to approximately 16.2%). The $2.5 million cash payment discussed above is in addition to the cash amounts the Company has agreed to pay to the PBGC at or before emergence (see Note 8 of Notes to Interim Consolidated Financial Statements) and that the PBGC will receive from the Liquidating Subsidiaries under the Liquidating Plans. | |
| (e) Pursuant to an agreement reached in early 2005, all pending and future asbestos-related personal injury claims, all pending and future silica and coal tar pitch volatiles personal injury claims and all hearing loss claims would be resolved through the formation of one or more trusts to which all such claims would be directed by channeling injunctions that would permanently remove all liability for such claims from the Debtors. The trusts would be funded pursuant to statutory requirements and agreements with representatives of the affected parties, using (i) the Debtors’ insurance assets, (ii) $13.0 million in cash from KACC, (iii) 100% of the equity in a KACC subsidiary whose sole asset will be a piece of real property that produces modest rental income, and (iv) the new common stock of the emerged entity to be issued as per (f) below in respect of approximately $830.0 million of intercompany claims of KFC against KACC that are to be assigned to the trust, which the Company currently estimates will result in the trusts receiving approximately 6.4% of the new common stock of the emerged entity. | |
| (f) Other pre-petition general unsecured claims against the Remaining Debtors (other than KACOCL) are to receive approximately 22.3% of the new common stock of the emerging entity in the proportion that their allowed claim bears to the total amount of allowed claims. Claims that are expected to be within this group include (i) any claims of the Senior Notes, the Sub Notes and PBGC (other than the PBGC’s claim against KACOCL), (ii) the approximate $830.0 of intercompany claims that will be assigned to the personal injury trust(s) referred to in (e) above, and (iii) all unsecured trade and other general unsecured claims, including approximately $276.0 million of intercompany claims of KFC against KACC. However, holders of general unsecured claims not exceeding a specified small amount will receive a cash payment equal to approximately 2.9% of their agreed claim value in lieu of new common stock. In accordance with the contractual subordination provisions of the indenture governing the Sub |
49
| Notes and terms of the settlement between the holders of the Senior Notes and the holders of the Revenue Bonds, the new common stock or cash that would otherwise be distributed to the holders of the Sub Notes in respect of their claims against the Debtors would instead be distributed to holders of the Senior Notes and the Revenue Bonds on a pro rata basis based on their relative allowed amounts of their claims. |
No assurance can be given that the Kaiser Aluminum Amended Plan
will ultimately receive the necessary approvals by creditors or
be confirmed by the Court, receive affirmation from the United
States District Court, or that the transactions contemplated by
the Kaiser Aluminum Amended Plan will ultimately be consummated.
The Company’s ability to ultimately emerge from the Cases
is subject to a number of factors, including, among others,
inherent market-related risks, Court approval for various
matters and the confirmation of a plan of reorganization in
accordance with the applicable bankruptcy law and, accordingly,
no assurances can be given as to whether or when any plan or
plans of reorganization will ultimately be confirmed. Further,
the specific recoveries of individual creditors is dependent on,
among other things, the total amount of claims against the
Debtors as ultimately determined by the Court, the priority of
the applicable claims, the amount of value available for
distribution in respect of claims and the completion of the plan
confirmation process consistent with applicable bankruptcy law.
However, assuming there are no unexpected delays in the approval
of the Kaiser Aluminum Amended Plan, it is possible the Company
could emerge from Chapter 11 during the first quarter of
2006.
The foregoing disclosure is not intended to be, nor should it be
construed to be, a solicitation for a vote on the Kaiser
Aluminum Amended Plan.
At emergence from Chapter 11, KACC will have to pay or
otherwise provide for a material amount of claims. Such claims
include accrued but unpaid professional fees, priority pension,
tax and environmental claims, secured claims, and certain
post-petition obligations (collectively, “Exit
Costs”). KACC currently estimates that its Exit Costs will
be in the range of $60.0 million to $80.0 million.
KACC currently expects to fund such Exit Costs using the
proceeds to be received under the Intercompany Agreement
together with existing cash resources and borrowing availability
under an exit financing facility that would replace the current
Post-Petition Credit Agreement (see Note 6 of Notes to
Interim Consolidated Financial Statements). If payments made to
the Company under the Intercompany Agreement together with
existing cash resources and borrowing availability under an exit
financing facility are not sufficient to pay or otherwise
provide for all Exit Costs, the Company and KACC will not be
able to emerge from Chapter 11 unless and until sufficient
funding can be obtained. Management believes it will be able to
successfully resolve any issues that may arise in respect of an
exit financing facility or be able to negotiate a reasonable
alternative. However, no assurance can be given in this regard.
Recent Events and Developments
Credit Arrangements. On February 11, 2005, the
Company and KACC entered into a new financing agreement with a
group of lenders under which the Company was provided with a
replacement for the existing post-petition credit facility and a
commitment for a multi-year exit financing arrangement upon the
Debtors’ emergence from the Chapter 11 proceedings.
The new financing agreement:
| • | Replaced the existing post-petition credit facility with a new $200.0 million post-petition credit facility (the “DIP Facility”) and | |
| • | Included a commitment, upon the Debtors’ emergence from the Chapter 11 proceedings, for exit financing in the form of a $200.0 million revolving credit facility (the “Revolving Credit Facility”) and a fully drawn term loan (the “Term Loan”) of up to $50.0 million (collectively referred to as the “Exit Financing”). |
The DIP Facility provides for a secured, revolving line of
credit through the earlier of February 11, 2006, the
effective date of a plan of reorganization or voluntary
termination by the Company. Under the DIP Facility, the Company,
KACC and certain subsidiaries of KACC are able to borrow amounts
by means of revolving credit advances and to have issued letters
of credit (up to $60.0 million) in an aggregate amount
50
equal to the lesser of $200.0 million or a borrowing base
comprised of eligible accounts receivable, eligible inventory
and certain eligible machinery, equipment and real estate,
reduced by certain reserves, as defined in the DIP Facility
agreement. The amount available under the DIP Facility will be
reduced by $20.0 million if net borrowing availability
falls below $40.0 million. Interest on any outstanding
borrowings will bear a spread over either a base rate or LIBOR,
at KACC’s option.
The DIP Facility is currently expected to expire on
February 11, 2006. As discussed in Note 1 of Notes to
Interim Consolidated Financial Statements, the Company believes
that it could emerge during the first quarter of 2006. However,
if the Company does not emerge from the Cases prior to
February 11, 2006, it will be necessary for the Company to
extend the expiration date of the DIP Facility or make
alternative financing arrangements. The Company has begun
discussions with the agent bank that represents the DIP Facility
lenders regarding the likely need for a short-term extension of
the DIP Facility. While the Company believes that, if necessary,
it would be successful in negotiating an extension to the DIP
Facility or adequate alternative financing arrangements, no
assurances can be given in this regard.
The principal terms of the committed Revolving Credit Facility
would be essentially the same as or more favorable than the DIP
Facility, except that, among other things, the Revolving Credit
Facility would close and be available upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature on February 11, 2010. The Term Loan
commitment would be expected to close upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature on February 11, 2011. The agent bank
representing the Exit Financing lenders is the same as the agent
bank for the DIP Facility lenders and the Company has begun
parallel discussions with the agent bank regarding the extension
of the expiration date for the Exit Financing commitment in the
event the Company does not emerge from the Cases prior to
February 11, 2006.
Asbestos-Related Insurance Coverage Conditional
Settlements. The Company has previously disclosed that it
estimated that it had approximately $1.4 billion of
remaining solvent asbestos-related insurance coverage. The
Company has recognized approximately $967.0 million of such
amount in its financial statements. As disclosed throughout our
SEC filings (including in the Notes, Factors Affecting Future
Performance, Critical Accounting Policies), the tort liability
and offsetting insurance receivable amounts recognized (and
disclosed) in the financial statements are nominal amounts, as
the Company cannot predict the timing of cash flows. The Company
has also disclosed that it is possible that amounts may be
settled at less than the face value of policies for various
reasons including the possible present value effect.
During the third quarter of 2005, the Company entered into a
conditional settlement with one set of insurers under which the
insurers agreed to pay approximately $137.0 million in
respect of substantially all coverage under certain policies
having a combined face value of approximately
$170.0 million. The settlement, which was approved by the
Court in September 2005, has several conditions, including a
legislative contingency and is only payable to the trust(s)
being set up under the Company’s plan of reorganization
upon emergence (more fully discussed in Note 1 of Notes to
Interim Consolidated Financial Statements).The insurers paid the
approximate $137.0 million amount into a separate escrow
account in November 2005. If the Company does not emerge, the
agreement is null and void and the funds (along with any
interest that has accumulated) will be returned to the insurers.
During October 2005, the Company reached a conditional
settlement agreement with another group of insurers under which
the insurers would pay approximately $71.0 million in
respect of certain policies having a combined face value of
approximately $87.0 million. The conditional settlement,
which has similar terms and conditions to the other conditional
settlement agreement discussed above, is still pending Court
approval.
The Company has not provided any accounting recognition for the
conditional agreements in the accompanying financial statements
given: (1) the conditional nature of the settlements;
(2) the fact that, if the Company’s plan of
reorganization is not approved by creditors or the Court, the
Company’s interests with respect to the insurance policies
covered by the agreements are not impaired in any way; and
(3) the Company believes that collection of the approximate
$965.5 million amount of Personal injury-related insurance
recovery receivable is probable even if the conditional
agreements are ultimately approved. No assurances can be given
as to whether the conditional agreements will become final or as
to what amounts will
51
ultimately be collected in respect of the insurance policies
covered by the conditional settlement or any other insurance
policies.
KBC Agreement Rejection Claim. Recently, the UCC has been
negotiating with a third party that has asserted a claim against
KBC for rejection of a bauxite supply agreement. While the third
party did not originally assert a specific value for their
claim, during the middle of 2005, in response to a motion by the
Debtors, the third party made a supplemental filing with the
Court asserting that contract rejection damages approximated
$67.0 million. The Debtors have not accepted the third
party’s damage claim and believe that arguments exist as to
the appropriateness and value of the claim. No assurance can be
given as to whether a settlement will ultimately be reached or,
if it is, what the terms of the settlement of the third party
claim will be. Management has concluded that amounts, if any,
that will be paid pursuant to this matter are not probable and
reasonably estimatable at September 30, 2005. Accordingly,
the Company has not accorded the claim any accounting
recognition in the accompanying financial statements as of and
for the periods ending September 30, 2005. The Company
believes that any amounts ultimately agreed in respect of this
claim would represent a pre-petition unsecured claim that would
be subject to compromise and that would either have to be
satisfied from KBC’s limited assets or would fall into the
general unsecured claims (see item (f) in Note 1 of
Notes to Interim Consolidated Financial Statements). If the
Company were to seek to substantively consolidate KBC with the
other Debtors pursuant to the Kaiser Aluminum Amended Plan, any
such decision would require the agreement of other creditors and
an agreement by the Court that a resolicitation of the Kaiser
Aluminum Amended Plan is not required. No assurances can be
provided that any such decision will be made by the Company or
that other creditors or the Court would approve of a
modification of the Kaiser Aluminum Amended Plan to provide for
KBC’s substantive consolidation with the other Debtors.
Disposition of Commodity-Related Assets. In connection
with the previously disclosed plan to explore and, if
appropriate, dispose of the Company’s commodity-related
interests, the Company has completed the disposition of its
interests in and related to: (a) the Tacoma, Washington
smelter in February, 2003, (b) the Mead, Washington smelter
in June 2004, (c) Alpart in July 2004, (d) Gramercy/
KJBC in October 2004, (e) Valco in October 2004, and
(f) QAL in April 2005. Completion of these transactions
represents a significant step towards the Company’s planned
emergence from Chapter 11 primarily as a fabricated
products company. See Note 5 of Notes to Interim
Consolidated Financial Statements for details regarding the
individual dispositions.
Significant Charges Associated with the Reorganization
Process. The Company has previously disclosed that it has
made substantial progress in its reorganization efforts and has
reached various agreements with substantially all of the key
creditor constituencies as to the value of their claims and the
agreed treatment for such claims in any plans of reorganization
that is ultimately filed by the Debtors. These agreements have
however resulted in a number of significant charges including:
| • | Charges related to the sale of commodity interests. These items are classified as “discontinued operations” in the accompanying financial statements. See Note 4 of Notes to Interim Consolidated Financial Statements for additional discussion of these items and amounts. | |
| • | Significant charges related to the termination of certain of the Company’s previous pension and retiree medical plans and other agreements reached with the PBGC, the United Steelworkers of America (“USWA”) and certain other labor unions. These items are discussed in Note 8 and Note 9 of Notes to Interim Consolidated Financial Statements. | |
| • | Certain environmental charges associated with various settlements and transactions. See Note 9 of Notes to Interim Consolidated Financial Statements. |
Additionally, while not resulting in a significant net charge,
the Company did substantially increase its recorded liability in
respect of asbestos and other personal injury related claims and
expected insurance recoveries in respect of such amounts. See
Note 9 of Notes to Interim Consolidated Financial
Statements.
Possible Asbestos-Related Legislation. Legislation
entitled “The Fairness in Asbestos Injury Resolution Act of
2005” (the “FAIR Act”) is currently pending
before the U.S. Congress. If passed, the FAIR Act could
affect the rights and obligations of certain companies with
asserted asbestos liabilities and their insurers.
52
Because the exact terms of the proposed legislation are still
the subject of negotiation and Congressional debate, it is
uncertain how, if at all, such legislation might impact the
Company, holders of asbestos, silica, coal tar pitch volatiles
and hearing loss-related personal injury claims, or other
creditors or entities involved in the Cases. Given such
uncertainty, the Company currently plans on proceeding as
previously disclosed, but will take the then current status of
this proposed legislation into account when determining how to
proceed with confirmation and consummation of a plan or plans of
reorganization.
Labor Agreement. The Company previously disclosed that
the labor agreement covering the USWA workers at KACC’s
Spokane, Washington rolling mill and Newark, Ohio extrusion and
rod rolling facility were set to expire in September 2005 and
that KACC and representatives of the USWA had begun discussions
regarding a new labor agreement. During June 2005, KACC and
representatives of the USWA reached an agreement in respect of
the labor agreements for such locations and the union members
subsequently ratified the agreement. Additionally, new labor
agreements were reached with USWA members at the Richmond,
Virginia, and Tulsa, Oklahoma extrusion facilities. The new
agreements at all of these locations commenced on July 1,
2005 and run through various expiration dates in 2010. The
agreements provide for the following at each plant: a
ratification-signing bonus; typical industry-level annual wage
increases; an opportunity to share in plant profitability; and a
continuation of benefits modeled along the lines of the
settlement between the parties approved by the Bankruptcy Court
in February 2005. The approximately $.9 million of
ratification signing bonuses were expensed in the second quarter
of 2005 since that is when ratification occurred (included in
Cost of products sold).
In September 2005, the Company and the USWA amended a prior
agreement to provide, among other things, for the Company to
contribute a per employee amount to the Steelworkers’
Pension Trust totaling approximately $1.1 million during
the fourth quarter of 2005 (subject to Court approval). Since
Court approval was not received before the end of the third
quarter, the liability and related expense associated with the
amended agreement has not been reflected in the accompanying
financial statements. Such amounts will be recorded in the
fourth quarter of 2005. As a part of the September 2005
agreement, KACC has also agreed to provide advances of up to
$8.5 million to the VEBA during the first two years after
emergence from the Cases, if requested by the VEBA and subject
to certain specified conditions. Any such advances would accrue
interest at a market rate and would first reduce any required
annual variable contributions. Any advanced amounts in excess of
required variable contributions would, at KACC’s option, be
repayable to KACC in cash, shares of new common stock of the
emerging entity or a combination thereof.
Environmental Matters. The Company has previously
disclosed that, during April 2004, KACC was served with a
subpoena for documents and has been notified by Federal
authorities that they are investigating certain environmental
compliance issues with respect to KACC’s Trentwood facility
in Spokane, Washington. KACC is undertaking its own internal
investigation of the matter through specially retained counsel
to ensure that it has all relevant facts regarding
Trentwood’s compliance with applicable environmental laws.
KACC believes it is in compliance with all applicable
environmental laws and requirements at the Trentwood facility
and intends to defend any claim or charges, if any should
result, vigorously. The Company cannot assess what, if any,
impacts this matter may have on the Company’s or
KACC’s financial statements.
Results of Operations
The Company’s primary line of business is the production
and sale of fabricated aluminum products. In addition, the
Company owns a 49% interest in Anglesey, which owns an aluminum
smelter in Holyhead, Wales. Historically, the Company, through
its wholly owned subsidiary, KACC, operated in all principal
sectors of the aluminum industry including the production and
sale of bauxite, alumina and primary aluminum in domestic and
international markets. However, as previously disclosed, as a
part of the Company’s reorganization efforts, the Company
has sold substantially all of its commodities’ operations
other than Anglesey. The balances and results of operations in
respect of the commodities interests sold (including the
Company’s interests in and related to QAL sold in April
2005) are now considered discontinued operations (see
Notes 4 and 5 of Notes to Interim Consolidated Financial
Statements). The presentation in the table below restates the
segment information for such reclassifications. The amounts
remaining in Primary
53
aluminum relate primarily to the Company’s interests in and
related to Anglesey and the Company’s primary aluminum
hedging-related activities.
The table below provides selected operational and financial
information on a consolidated basis with respect to the Company
for the quarter and nine month periods ended September 30,
2005 and 2004. The following data should be read in conjunction
with the Company’s consolidated financial statements and
the notes thereto contained elsewhere herein. See Note 15
of Notes to Consolidated Financial Statements in the
Company’s Annual Report on Form 10-K for the year
ended December 31, 2004 for further information regarding
segments. Interim results are not necessarily indicative of
those for a full year.
| Quarter Ended | Nine Months Ended | |||||||||||||||||
| September 30, | September 30, | |||||||||||||||||
| 2005 | 2004 | 2005 | 2004 | |||||||||||||||
| (Unaudited) | ||||||||||||||||||
| (In millions of dollars, | ||||||||||||||||||
| except shipments and prices) | ||||||||||||||||||
|
Shipments (mm lbs):
|
||||||||||||||||||
|
Fabricated Products
|
120.7 | 117.9 | 365.2 | 341.0 | ||||||||||||||
|
Primary Aluminum
|
38.8 | 40.3 | 115.7 | 117.5 | ||||||||||||||
| 159.5 | 158.2 | 480.9 | 458.5 | |||||||||||||||
|
Average Realized Third Party Sales Price (per pound):
|
||||||||||||||||||
|
Fabricated Products(1)
|
$ | 1.95 | $ | 1.79 | $ | 1.94 | $ | 1.72 | ||||||||||
|
Primary Aluminum(2)
|
$ | .92 | $ | .85 | $ | .93 | $ | .83 | ||||||||||
|
Net Sales:
|
||||||||||||||||||
|
Fabricated Products
|
$ | 235.9 | $ | 210.4 | $ | 707.7 | $ | 587.4 | ||||||||||
|
Primary Aluminum
|
35.7 | 34.0 | 108.2 | 97.3 | ||||||||||||||
|
Total Net Sales
|
$ | 271.6 | $ | 244.4 | $ | 815.9 | $ | 684.7 | ||||||||||
|
Segment Operating Income (Loss):(3)
|
||||||||||||||||||
|
Fabricated Products
|
$ | 24.5 | $ | 12.3 | $ | 62.7 | $ | 21.1 | ||||||||||
|
Primary Aluminum
|
6.2 | 3.4 | 17.9 | 11.9 | ||||||||||||||
|
Corporate and Other
|
(15.4 | ) | (21.5 | ) | (42.1 | ) | (53.5 | ) | ||||||||||
|
Other Operating Charges(4)
|
(.3 | ) | (154.7 | ) | (6.5 | ) | (154.7 | ) | ||||||||||
|
Total Operating Income (Loss)
|
$ | 15.0 | $ | (160.5 | ) | $ | 32.0 | $ | (175.2 | ) | ||||||||
|
Discontinued Operations
|
$ | 8.0 | $ | 103.7 | $ | 386.9 | $ | 101.3 | ||||||||||
|
Net Income (Loss)
|
$ | 11.9 | $ | (69.5 | ) | $ | 381.9 | $ | (109.3 | ) | ||||||||
|
Capital Expenditures (excluding discontinued operations)
|
$ | 11.8 | $ | 1.9 | $ | 20.4 | $ | 4.5 | ||||||||||
| (1) | Average realized prices for the Company’s Fabricated products business unit are subject to fluctuations due to changes in product mix as well as underlying primary aluminum prices and are not necessarily indicative of changes in underlying profitability. See Part I, Item 1. “Business — Business Operations” in the Company’s Annual Report on Form 10-K for the year ended December 31, 2004. |
| (2) | Average realized prices for the Company’s Primary aluminum business unit exclude hedging revenues. |
| (3) | The Company changed its segment presentation in 2004 to eliminate the “Eliminations” segment as the primary purpose for such segment was to eliminate intercompany profit on sales by the Primary aluminum and Bauxite and alumina business units substantially all of which are now considered Discontinued operations. Eliminations not representing Discontinued operations are now included in segment results. Operating results for the Primary aluminum business unit in quarter and nine month |
54
| periods ended September 30, 2004 are after the elimination of $.3 and $1.0, respectively. Also, see Part I, Item 1. “Business — Business Operations” in the Company’s Annual Report on From 10-K for the year ended December 31, 2004 for a discussion of changes to the Primary aluminum business unit. | |
| (4) | See Note 11 of Notes to Interim Consolidated Financial Statements for a discussion of the components of Other operating charges and the business segment to which the items relate. |
Overview
Changes in global, regional, or country-specific economic
conditions can have a significant impact on overall demand for
aluminum-intensive fabricated products in the aerospace,
automotive, distribution, and packaging markets. Such changes in
demand can directly affect the Company’s earnings by
impacting the overall volume and mix of such products sold.
Changes in primary aluminum prices also affect the
Company’s Primary aluminum business unit and expected
earnings under any fixed price fabricated products contracts.
However, the impacts of such changes are generally offset by
each other or by primary aluminum hedges. The Company’s
operating results are also, albeit to a lesser degree, sensitive
to changes in prices for power and natural gas and changes in
certain foreign exchange rates. All of the foregoing have been
subject to significant price fluctuations over recent years. For
a discussion of the possible impacts of the reorganization on
the Company’s sensitivity to changes in market conditions,
see Item 3. “Quantitative and Qualitative Disclosures
About Market Risks, Sensitivity.”
During the nine months ended September 30, 2004, the
average London Metal Exchange transaction price (“LME
price”) per pound of primary aluminum was $.76 per
pound. During the nine months ended September 30, 2005, the
average LME price per pound for primary aluminum was $.83. At
October 31, 2005, the LME price was approximately
$.90 per pound.
| Quarter and Nine Months Ended September 30, 2005 Compared to Quarter and Nine Months Ended September 30, 2004 |
Summary. The Company reported net income of
$11.9 million, $.15 of basic income per common share, for
the quarter ended September 30, 2005, compared to a net
loss of $69.5 million, $.87 of basic loss per common share,
for the quarter ended September 30, 2004. For the nine
months ended September 30, 2005, the Company reported net
income of $381.9 million, $4.79 of basic income per common
share, compared to a net loss of $109.3 million, $1.37 of
basic loss per common share, for the same period in 2004.
However, basic income (loss) per common share may not be
meaningful, because as a part of a plan of reorganization, it is
likely that the equity interests of the Company’s existing
stockholders will be cancelled without consideration.
Net sales in the third quarter of 2005 totaled
$271.6 million compared to $244.4 million in third
quarter of 2004. Net sales for the nine month period ended
September 30, 2005 totaled $815.9 million compared to
$684.7 million for the nine month period ended
September 30, 2004.
Fabricated Aluminum Products. Net sales of fabricated
products increased by 12% during the third quarter of 2005 as
compared to the same period in 2004 primarily due to a 9%
increase in average realized prices and a 2% increase in
shipments. For the nine month period ended September 30,
2005, net sales of fabricated products increased by
approximately 21% as compared to the same period in 2004,
primarily due to a 13% increase in average realized prices and a
7% increase in shipments. The increase in the average realized
price primarily reflects higher underlying metal prices, higher
conversion prices and a favorable mix of products sold. Current
period shipments were higher than 2004 shipments due primarily
to continued strength in aerospace demand.
Segment operating results (before Other operating charges) for
the quarter and nine month period ended September 30, 2005
improved over the comparable periods in 2004 primarily due to
improved conversion pricing, shipments and product mix, offset,
in part, by higher natural gas prices and freight costs. Segment
operating results for the quarter and nine month periods ended
September 30, 2005 included an approximate
$1.0 million charge for a product-related issue partially
offset by a one-time operating benefit of $.6 million.
Additionally, 2005 segment operating results were better than
the comparable prior year periods as a result of
55
lower charges for legacy pension and retiree medical-related
charges (see Note 8 of Notes to Interim Consolidated
Financial Statements). Segment operating results for 2005 and
2004 include gains on intercompany hedging activities with the
Primary aluminum business unit totaling $.9 million and
$3.4 million for the quarter and nine month periods ended
September 30, 2005 and $1.8 million and
$4.6 million for the quarter and nine month period ended
September 30, 2004. These amounts eliminate in
consolidation.
Segment operating results for the quarter and nine month periods
ended September 30, 2005, discussed above, exclude defined
contribution savings plan charges of approximately
$.2 million and $5.4 million, respectively (see
Note 11 of Notes to Interim Consolidated Financial
Statements).
Primary aluminum. The activities of the Primary aluminum
business unit consist of the Company’s interests in and
related to Anglesey and primary aluminum hedging-related
activities. Third party net sales of primary aluminum increased
5% during the third quarter of 2005 as compared to the same
period in 2004 primarily as a result of an 8% increase in third
party average realized prices, partially offset by a 4% decrease
in shipments. For the nine month period ended September 30,
2005, net sales of primary aluminum increased by approximately
11% compared to the same period in 2004 primarily as a result of
a 12% increase in third party average realized prices, partially
offset by a 2% decrease in shipments. The increases in the
average realized prices were primarily due to the increases in
primary aluminum market prices and the lower volumes were due to
product mix.
Segment operating results for 2005 improved over 2004 primarily
due to the increase in prices discussed above, offset, in part,
by the change in product mix and increased major maintenance.
Segment operating results for 2005 and 2004 include losses on
intercompany hedging activities with the Fabricated products
business unit totaling $.9 million and $3.4 million
for the quarter and nine month periods ended September 30,
2005 and $1.8 million and $4.6 million for the quarter
and nine month periods ended September 30, 2004. These
amounts eliminate in consolidation.
Corporate and Other. Corporate operating expenses
represent corporate general and administrative expenses that are
not allocated to the Company’s business segments. In the
third quarter of 2005, corporate operating costs were comprised
of approximately $9.4 million of expenses related to
ongoing operations and $6.0 million of retiree related
expenses. In the third quarter of 2004, corporate operating
costs were comprised of approximately $5.3 million of
expenses related to ongoing operations and $16.2 million of
retiree related expenses. For the nine month period ended
September 30, 2005, Corporate operating costs were
comprised of approximately $22.7 million of expenses
related to ongoing operations and approximately
$19.4 million of retiree related expenses. In the nine
month period ended September 30, 2004, Corporate operating
costs were comprised of approximately $19.0 million of
expenses related to ongoing operations and approximately
$34.5 million of retiree related expenses.
The increase in expenses related to ongoing operations in the
third quarter of 2005 compared to the third quarter of 2004 was
due to an increase in professional fees associated primarily
with the Company’s initiatives to comply with the
Sarbanes-Oxley Act of 2002 by December 31, 2006, and to a
lesser degree, emergence related activity, relocation of the
corporate headquarters and transition costs. The increase in
expenses related to ongoing operations for the nine month period
ended September 30, 2005 compared to the nine month period
ended September 30, 2004 was due to increases in
professional and other corporate expenses for the reasons
described above, offset by the fact that key personnel ceased
receiving retention payments as of the end of the first quarter
of 2004 pursuant to the Company’s key employee retention
program (see Note 12 of Notes to Interim Consolidated
Financial Statements). The decline in retiree related expenses
is primarily attributable to the termination of the Inactive
Pension Plan and the Kaiser Aluminum Pension Plan in third
quarter of 2004 (see Note 8 of Notes to Interim
Consolidated Financial Statements).
Corporate operating results for the quarter and nine month
periods ended September 30, 2005, discussed above, exclude
defined contribution savings plan charges of approximately
$.1 million and $.5 million, respectively. Corporate
operating results for the nine month period ended
September 30, 2005 also excluded a $.6 million charge
related to the Houston, Texas administrative offices’ lease
(see Note 11 of Notes to Interim Consolidated Financial
Statements).
56
The Company’s Corporate costs include amounts attributable
to the commodity interests and disposition activities thereto as
well as substantial costs associated with the Cases and
preparing for emergence. Once all the related activities are
completed, the Company expects there will be a substantial
decline in Corporate and other costs. However, certain of these
restructuring and transition activities (as exemplified above)
will have adverse short term cost consequences.
Discontinued Operations. Discontinued operations in 2005
include the operating results of the Company’s interests in
and related to QAL, which were sold as of April 1, 2005.
Discontinued operations in 2004 include, in addition to the
operating results attributable to the Company’s interests
in and related to QAL, the operating results of the commodity
interests (Valco, Mead, Alpart and Gramercy/ KJBC) that were
sold during 2004.
Results from discontinued operations for the quarter ended
September 30, 2005 were approximately $96.0 million
less than comparable period in 2004. The primary factors for the
decrease in operating results from the quarter ended
September 30, 2004 was a $102.0 gain in 2004 from the sale
of the Company’s interests in and related to Alpart.
Results from discontinued operations for the nine month period
ended September 30, 2005 improved approximately
$285.0 million over the comparable period in 2004. The
primary factor for the improved results was the larger gain on
sale of the QAL-related interests (approximately
$366.0 million) in 2005 compared to the gain from the sale
of the Company interests in and related to Alpart and the sale
of the Mead Facility (approximately $125.0) in 2004. The balance
of the improvement resulted primarily from the elimination of
losses by commodity-related interests, which occurred during the
first nine months of 2004 including: a $33.0 million
Valco-related impairment charge, $16.0 of Valco operating
losses, $11.0 million of Mead operating losses,
$4.0 million of Gramercy/ KJBC operating losses and
$4.0 million of hedging losses related to discontinued
operations. These affects were partially offset by
$24.0 million of Alpart-related operating income during the
first nine months of 2004.
Liquidity and Capital Resources
As a result of the filing of the Cases, claims against the
Debtors for principal and accrued interest on secured and
unsecured indebtedness existing on their Filing Date are stayed
while the Debtors continue business operations as
debtors-in-possession, subject to the control and supervision of
the Court. See Note 1 of Notes to Consolidated Financial
Statements for additional discussion of the Cases. At this time,
it is not possible to predict the effect of the Cases on the
businesses of the Debtors.
Operating Activities. During the first nine months of
2005, Fabricated products operating activities provided
approximately $67.0 million of cash. This amount compares
with the first nine months of 2004 when Fabricated products
operating activities provided approximately $8.0 million of
cash. Cash provided by Fabricated products in 2005 was primarily
due to improved operating results associated with improving
demand for fabricated aluminum products. Working capital change
in 2005 was modest. Cash provided by Fabricated products in 2004
was primarily due to improved operating results offset by
increases in working capital associated with improving demand
for fabricated aluminum products. The foregoing analysis of
fabricated products cash flow excludes consideration of pension
and retiree cash payments made by the Company on behalf of
current and former employees of the Fabricated products
facilities. Such amounts are part of the “legacy”
costs that the Company internally categorizes as a corporate
cash outflow. See Corporate and other operating activities below.
Cash flows attributable to the Company’s interests in and
related to Anglesey provided approximately $17.0 million
and $20.0 million in 2005 and 2004, respectively. The
increase in cash flows between 2005 and 2004 is primarily
attributable to timing of payments and receipts.
Corporate and other operating activities (including all of the
Company’s “legacy” costs) utilized approximately
$82.0 million and $94.0 million of cash in 2005 and
2004, respectively. Cash outflows from Corporate and other
operating activities in 2005 and 2004 included:
(a) approximately $18.0 million and
$49.0 million, respectively, in respect of retiree medical
obligations and VEBA funding for all former and
57
current operating units; (b) payments for reorganization
costs of approximately $30.0 million and
$24.0 million, respectively; and (c) payments in
respect of General and Administrative costs totaling
approximately $20.0 million and $18.0 million,
respectively.
In 2005, Discontinued operation activities provided
$13.0 million of cash. This compares with 2004 when
Discontinued operation activities provided $58.0 million of
cash. The decrease in cash provided by Discontinued operations
in 2005 over 2004 resulted primarily from an increase in foreign
tax payments of $6.0 million and a decrease in favorable
operating results due to the sale of substantially all of the
commodity interests in the second half of 2004. The remaining
commodity interests were sold as of April 1, 2005.
Investing Activities. Total capital expenditures for
Fabricated products were $20.1 million and
$4.5 million for the nine month periods ended
September 30, 2005 and 2004, respectively. The capital
expenditures were made primarily to expand capacity at existing
facilities, improve production efficiency and reduce operating
costs. Total capital expenditures for Fabricated products are
currently expected to be in the
$30.0 million-$35.0 million range in 2005 and in the
$50.0 million-$60.0 million range in 2006. The higher
level of capital spending primarily reflects an investment at
the Company’s Spokane, Washington facility. The new
equipment will enable the Company to supply heavy gauge heat
treat stretched plate to the aerospace and general engineering
markets. The capital spending for this project is expected to
total $75.0 million and to span the period of 2005 through
2007, with the most significant expenditures occurring in 2006.
The level of capital expenditures may be adjusted from time to
time depending on the Company’s business plans, price
outlook for metal and other products, KACC’s ability to
maintain adequate liquidity and other factors.
Total capital expenditures for Discontinued operations were
$3.4 million in the nine months ended September 30,
2004 (of which $1.0 million was funded by the minority
partners in certain foreign joint ventures).
Financing Activities and Liquidity. On February 11,
2005, the Company and KACC entered into a new financing
agreement with a group of lenders under which the Company was
provided with a replacement for the existing post-petition
credit facility and a commitment for a multi-year exit financing
arrangement upon the Debtors’ emergence from the
Chapter 11 proceedings. The new financing agreement:
| • | Replaced the existing post-petition credit facility with a new $200.0 million DIP Facility and | |
| • | Included a commitment, upon the Debtors’ emergence from the Chapter 11 proceedings, for exit financing in the form of a $200.0 million Revolving Credit Facility and a fully drawn Term Loan of up to $50.0 million. |
The DIP Facility provides for a secured, revolving line of
credit through the earlier of February 11, 2006, the
effective date of a plan of reorganization or voluntary
termination by the Company. Under the DIP Facility, the Company,
KACC and certain subsidiaries of KACC are able to borrow amounts
by means of revolving credit advances and to have issued letters
of credit (up to $60.0 million) in an aggregate amount
equal to the lesser of $200.0 million or a borrowing base
comprised of eligible accounts receivable, eligible inventory
and certain eligible machinery, equipment and real estate,
reduced by certain reserves, as defined in the DIP Facility
agreement. The amount available under the DIP Facility will be
reduced by $20.0 million if net borrowing availability
falls below $40.0 million. Interest on any outstanding
borrowings will bear a spread over either a base rate or LIBOR,
at KACC’s option.
The DIP Facility is currently expected to expire on
February 11, 2006. As discussed in Note 1 of Notes to
Interim Consolidated Financial Statements, the Company believes
that it could emerge during the first quarter of 2006. However,
if the Company does not emerge from the Cases prior to
February 11, 2006, it will be necessary for the Company to
extend the expiration date of the DIP Facility or make
alternative financing arrangements. The Company has begun
discussions with the agent bank that represents the DIP Facility
lenders regarding the likely need for a short-term extension of
the DIP Facility. While the Company believes that, if necessary,
it would be successful in negotiating an extension to the DIP
Facility or adequate alternative financing arrangements, no
assurances can be given in this regard.
58
The DIP Facility is secured by substantially all of the assets
of the Company, KACC and KACC’s domestic subsidiaries other
than certain amounts related to AJI, KJC, KAAC, and KFC whose
assets are, subject to their liquidation plans (see Note 1
of Notes to Consolidated Financial Statements), expected to be
distributed to the creditors of those subsidiaries. The DIP
Facility is guaranteed by KACC and all of KACC’s material
domestic subsidiaries other than AJI, KJC, KAAC, and KFC.
Amounts owed under the DIP Facility may be accelerated under
various circumstances more fully described in the DIP Facility
agreement, including but not limited to, the failure to make
principal or interest payments due under the DIP Facility,
breaches of certain covenants, representations and warranties
set forth in the DIP Facility agreement, and certain events
having a material adverse effect on the business, assets,
operations or condition of the Company taken as a whole.
The DIP Facility places restrictions on the Company’s,
KACC’s and KACC’s subsidiaries’ ability to, among
other things, incur debt, create liens, make investments, pay
dividends, sell assets, undertake transactions with affiliates,
and enter into unrelated lines of business.
The principal terms of the committed Revolving Credit Facility
would be essentially the same as or more favorable than the DIP
Facility, except that, among other things, the Revolving Credit
Facility would close and be available upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature on February 11, 2010. The Term Loan
commitment would be expected to close upon the Debtors’
emergence from the Chapter 11 proceedings and would be
expected to mature on February 11, 2011. The agent bank
representing the Exit Financing lenders is the same as the agent
bank for the DIP Facility lenders and the Company has begun
parallel discussions with the agent bank regarding the extension
of the expiration date for the Exit Financing commitment in the
event the Company does not emerge from the Cases prior to
February 11, 2006.
The DIP Facility replaced, on February 11, 2005, a
post-petition credit facility (the “Replaced
Facility”) that the Company and KACC entered into on
February 12, 2002. Originally, the Replaced Facility
provided for revolving credit advances of up to
$300.0 million. This amount was reduced to
$285.0 million in August 2003 and to $200.0 million in
October 2004. The Replaced Facility was amended a number of
times during its term as a result of, among other things,
reorganization transactions, including disposition of the
Company’s commodity-related assets.
The Company and KACC currently believe that the cash and cash
equivalents, cash flows from operations, cash proceeds from the
Intercompany Agreement and cash available from the DIP Facility
will provide sufficient working capital to allow the Company to
meet its obligations during the expected pendency of the Cases.
At October 31, 2005, there were no outstanding borrowings
under the DIP Facility. There were approximately
$17.8 million of letters of credit outstanding under the
DIP Facility at October 31, 2005, and all outstanding
letters of credit that had been issued under the Replaced
Facility had been replaced by letters of credit issued under the
DIP Facility.
Capital Structure. MAXXAM Inc. (“MAXXAM”) and
one of its wholly owned subsidiaries collectively own
approximately 63% of the Company’s Common Stock, with the
remaining approximately 37% of the Company’s Common Stock
being publicly held. However, as more fully discussed in
Note 1 of Notes to Interim Consolidated Financial
Statements, it is likely that MAXXAM’s equity interests
will be cancelled without consideration as a part of a plan of
reorganization. In accordance with the Code and the DIP
Facility, the Company and KACC are not permitted to purchase any
of their common or preference stock.
New Accounting Pronouncements
The section “New Accounting Pronouncements” from
Note 2 of Notes to Interim Consolidated Financial
Statements is incorporated herein by reference.
Critical Accounting Policies
Critical accounting policies are those that are both very
important to the portrayal of the Company’s financial
condition and results, and require management’s most
difficult, subjective, and/or complex
59
judgments. Typically, the circumstances that make these
judgments difficult, subjective and/or complex have to do with
the need to make estimates about the effect of matters that are
inherently uncertain. While the Company believes that all aspect
of its financial statements should be studied and understood in
assessing its current (and expected future) financial condition
and results, the Company believes that the accounting policies
that warrant additional attention include:
| 1. The interim consolidated financial statements as of and for the quarter and nine month periods ended September 30, 2005 have been prepared on a “going concern” basis in accordance with AICPA Statement of Position 90-7, Financial Reporting by Entities in Reorganization Under the Bankruptcy Code (“SOP 90-7”), and do not include possible impacts arising in respect of the Cases. The interim consolidated financial statements included elsewhere in this Report do not include certain adjustments relating to the recoverability and classification of recorded asset amounts or the amount and classification of liabilities or the effect on existing stockholders’ equity that may result from any plans, arrangements or other actions arising from the Cases, or the possible inability of the Company to continue in existence. Adjustments necessitated by such plans, arrangements or other actions could materially change the consolidated financial statements included elsewhere in this Report. For example, |
| a. Under generally accepted accounting principles (“GAAP”), assets to be held and used are evaluated for recoverability differently than assets to be sold or disposed of. Assets to be held and used are evaluated based on their expected undiscounted future net cash flows. So long as the Company reasonably expects that such undiscounted future net cash flows for each asset will exceed the recorded value of the asset being evaluated, no impairment is required. However, if plans to sell or dispose of an asset or group of assets meet a number of specific criteria, then, under GAAP, such assets should be considered held for sale/disposition and their recoverability should be evaluated, for each asset, based on expected consideration to be received upon disposition. Sales or dispositions at a particular time will be affected by, among other things, the existing industry and general economic circumstances as well as the Company’s own circumstances, including whether or not assets will (or must) be sold on an accelerated or more extended timetable. Such circumstances may cause the expected value in a sale or disposition scenario to differ materially from the realizable value over the normal operating life of assets, which would likely be evaluated on long-term industry trends. | |
| As previously disclosed, while the Company had stated that it was considering the possibility of disposing of one or more of its commodities interests, the Company, through the third quarter of 2003, still considered all of its commodity assets as “held for use,” as no definite decisions had been made regarding the disposition of such assets. However, based on additional negotiations with prospective buyers and discussions with key constituents, the Company concluded that dispositions of its interests in and related to Alpart, Gramercy/ KJBC and Valco were possible and, therefore, that recoverability should be considered differently as of December 31, 2003 and subsequent periods. As a result of the change in status, the Company recorded impairment charges of approximately $33.0 million in the first quarter of 2004 and $368.0 million in the fourth quarter of 2003. | |
| b. Additional pre-Filing Date claims may be identified through the proof of claim reconciliation process and may arise in connection with actions taken by the Debtors in the Cases. For example, while the Debtors consider rejection of the Bonneville Power Administration (“BPA”) contract to be in the Company’s best long-term interests, such rejection may increase the amount of pre-Filing Date claims by approximately $75.0 million based on the BPA’s proof of claim filed in connection with the Cases in respect of the contract rejection. | |
| c. As more fully discussed below, the amount of pre-Filing Date claims ultimately allowed by the Court in respect of contingent claims and benefit obligations may be materially different from the amounts reflected in the Consolidated Financial Statements. |
| While valuation of the Company’s assets and pre-Filing Date claims at this stage of the Cases is subject to inherent uncertainties, the Company currently believes that it is likely that its liabilities will be found in the Cases to exceed the fair value of its assets. Therefore, the Company currently believes that it |
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| is likely that substantially all pre-Filing Date claims will be paid at less than 100% of their face value and the equity interests of the Company’s stockholders will be cancelled without consideration. | |
| Additionally, upon emergence from the Cases, the Company expects to apply “fresh start” accounting to its consolidated financial statements as required by SOP 90-7. Fresh start accounting is required if: (1) a debtor’s liabilities are determined to be in excess of its assets and (2) there will be a greater than 50% change in the equity ownership of the entity. As previously disclosed, the Company expects both such circumstances to apply. As such, upon emergence, the Company will restate its balance sheet to equal the reorganization value as determined in its plan of reorganization and approved by the Court. Additionally, items such as accumulated depreciation, accumulated deficit and accumulated other comprehensive income (loss) will be reset to zero. The Company will allocate the reorganization value to its individual assets and liabilities based on their estimated fair value at the emergence date. Typically such items as current liabilities, accounts receivable, and cash will be reflected at values similar to those reported prior to emergence. Items such as inventory, property, plant and equipment, long-term assets and long-term liabilities are more likely to be significantly adjusted from amounts previously reported. Because fresh start accounting will be adopted at emergence, and because of the significance of liabilities subject to compromise (that will be relieved upon emergence), meaningful comparison between the current historical financial statements and the financial statements upon emergence may be difficult to make. | |
| 2. The Company’s judgments and estimates with respect to commitments and contingencies, in particular: (a) future personal injury related costs and obligations as well as estimated insurance recoveries, and (b) possible liability in respect of claims of unfair labor practices (“ULPs”) which were not resolved as a part of the Company’s September 2000 labor settlement. | |
| Valuation of legal and other contingent claims is subject to a great deal of judgment and substantial uncertainty. Under GAAP, companies are required to accrue for contingent matters in their financial statements only if the amount of any potential loss is both “probable” and the amount (or a range) of possible loss is “estimatable.” In reaching a determination of the probability of an adverse ruling in respect of a matter, the Company typically consults outside experts. However, any such judgments reached regarding probability are subject to significant uncertainty. The Company may, in fact, obtain an adverse ruling in a matter that it did not consider a “probable” loss and which, therefore, was not accrued for in its financial statements. Additionally, facts and circumstances in respect of a matter can change causing key assumptions that were used in previous assessments of a matter to change. It is possible that amounts at risk in respect of one matter may be “traded off” against amounts under negotiations in a separate matter. Further, in estimating the amount of any loss, in many instances a single estimation of the loss may not be possible. Rather, the Company may only be able to estimate a range for possible losses. In such event, GAAP requires that a liability be established for at least the minimum end of the range assuming that there is no other amount which is more likely to occur. | |
| During the period 2002-2005, the Company has had two potentially material contingent obligations that were/are subject to significant uncertainty and variability in their outcome: (a) the United Steelworkers of America’s (“USWA”) ULP claim, and (b) the net obligation in respect of personal injury-related matters. Both of these matters are discussed in Note 9 of Notes to Interim Consolidated Financial Statements and it is important that you read this note. | |
| As more fully discussed in Note 9 of Notes to Interim Consolidated Financial Statements, we accrued an amount in the fourth quarter of 2004 in respect of the USWA ULP matter. We did not accrue any amount prior to the fourth quarter of 2004 as we did not consider the loss to be “probable.” Our assessment had been that the possible range of loss in this matter was anywhere from zero to $250.0 million based on the proof of claims filed (and other information provided) by the National Labor Relations Board (“NLRB”) and USWA in connection with the Company’s and KACC’s reorganization proceedings. While the Company continues to believe that the ULP charges were without merit, during January 2004, the Company agreed to allow a claim in favor of the USWA in the amount of the $175.0 million as a compromise and in return for the USWA agreeing to substantially reduce and/or |
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| eliminate certain benefit payments as more fully discussed in Note 9 of Notes to Interim Consolidated Financial Statements. However, this settlement was not recorded at that time as it was still subject to Court approval. The settlement was ultimately approved by the Court in February 2005 and, as a result of the contingency being removed with respect to this item (which arose prior to the December 31, 2004 balance sheet date), a non-cash charge of $175.0 million was reflected in the Company’s consolidated financial statements at December 31, 2004. | |
| Also, as more fully discussed in Note 9 of Notes to Interim Consolidated Financial Statements, KACC is one of many defendants in personal injury claims by large number of persons who assert that their injuries were caused by, among other things, exposure to asbestos during, or as a result of, their employment or association with KACC or by exposure to products containing asbestos last produced or sold by KACC more than 20 years ago. The Company has also previously disclosed that certain other personal injury claims had been filed in respect of alleged pre-Filing Date exposure to silica and coal tar pitch volatiles. Due to the Cases, existing lawsuits in respect of all such personal injury claims are stayed and new lawsuits cannot be commenced against us or KACC. It is difficult to predict the number of claims that will ultimately be made against KACC or the settlement value of such claims. Our September 30, 2005, balance sheet includes a liability for estimated asbestos-related costs of $1,115.0 million, which represents the Company’s estimate of the minimum end of a range of costs. The upper end of the Company’s estimate of costs is approximately $2,400.0 million and the Company is aware that certain constituents have asserted that they believe that actual costs may exceed the top end of the Company’s estimated range, by perhaps a material amount. As a part of any plan of reorganization it is possible that an estimation of KACC’s entire asbestos-related liability may occur. Any such estimation will likely result from negotiations between the Company and key creditor constituencies or an estimation process overseen by the Court. It is possible that any resulting estimate of KACC’s asbestos-related liability resulting from either process could exceed, perhaps significantly, the liability amounts reflected in the Company’s consolidated financial statements. | |
| We believe KACC has insurance coverage for a substantial portion of such asbestos-related costs. Accordingly, our September 30, 2005 balance sheet includes a long-term receivable for estimated insurance recoveries of $965.5 million. We believe that recovery of this amount is probable and additional amounts may be recoverable in the future if additional liability is ultimately determined to exist. However, we cannot assure you that all such amounts will be collected. The timing and amount of future recoveries from KACC’s insurance carriers will depend on the pendency of the Cases and on the resolution of disputes regarding coverage under the applicable insurance policies. Over the past several years, the Company has received a number of rulings in respect of insurance related litigation that it believes supports the amount reflected on the balance sheet. The trial court may hear additional issues from time to time. Further, depending on the amount of asbestos-related claims ultimately determined to exist, it is possible that the amount of such claims could exceed the amount of additional insurance recoveries available. Additionally, the Company continues to discuss terms for possible settlements with certain insurers that would establish payment obligations of the insurers to the personal injury trusts discussed more fully in Note 1 of Notes to Interim Consolidated Financial Statements. Given uncertainties about the timing of the insurance-related cash flows (as well as the related liability amounts) such amounts, as previously disclosed have been recorded in nominal terms. Settlement amounts may be different from the face amount of the policies, which are stated in nominal terms. Settlement amounts may be affected by, among other things, the present value of possible cash receipts versus the potential obligation of the insurers to pay over time, which could impact the amount of receivables recorded. An example of such possible settlements are the conditional settlements discussed in Note 9 of Notes to Interim Consolidated Financial Statements. | |
| Any adjustments ultimately deemed to be required as a result of the reevaluation of KACC’s asbestos-related liabilities or estimated insurance recoveries could have a material impact on the Company’s future financial statements. However, under an agreed term sheet, all of the Company’s personal injury-related obligations together with the benefits of its insurance policies and certain other consideration are to be transferred into one or more trusts at emergence. |
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| See Note 9 of Notes to Consolidated Financial Statements for a more complete discussion of these matters. | |
| 3. The Company’s judgments and estimates in respect of its employee benefit plans. | |
| Pension and post-retirement medical obligations included in the consolidated balance sheet are based on assumptions that are subject to variation from year-to-year. Such variations can cause the Company’s estimate of such obligations to vary significantly. Restructuring actions (such as the indefinite curtailment of the Mead smelter) can also have a significant impact on such amounts. | |
| For pension obligations, the most significant assumptions used in determining the estimated year-end obligation are the assumed discount rate and long-term rate of return (“LTRR”) on pension assets. Since recorded pension obligations represent the present value of expected pension payments over the life of the plans, decreases in the discount rate (used to compute the present value of the payments) will cause the estimated obligations to increase. Conversely, an increase in the discount rate will cause the estimated present value of the obligations to decline. The LTRR on pension assets reflects the Company’s assumption regarding what the amount of earnings will be on existing plan assets (before considering any future contributions to the plans). Increases in the assumed LTRR will cause the projected value of plan assets available to satisfy pension obligations to increase, yielding a reduced net pension obligation. A reduction in the LTRR reduces the amount of projected net assets available to satisfy pension obligations and, thus, causes the net pension obligation to increase. | |
| For post-retirement obligations, the key assumptions used to estimate the year-end obligations are the discount rate and the assumptions regarding future medical costs increases. The discount rate affects the post-retirement obligations in a similar fashion to that described above for pension obligations. As the assumed rate of increase in medical costs goes up, so does the net projected obligation. Conversely, if the rate of increase is assumed to be smaller, the projected obligation will decline. | |
| As more fully discussed in Note 8 of Notes to Consolidated Financial Statements, certain charges have been recorded in 2003 and 2004 in respect of changes in KACC’s pension and post-retirement benefit plans. The PBGC has assumed responsibility for the three largest of the Company’s pension plans. Initially, the Company reflected the effects of these terminations based on the accounting methodologies for continuing plans. This resulted in charges of approximately $121.0 million in 2003 and another $155.0 million in 2004. This methodology was used to record these effects because there were arguments that the ultimate amount of liability could be higher or lower than that resulting from following GAAP for continuing plans, but the ultimate outcome was unknown. Ultimately, in order to advance the Cases, our negotiations with the PBGC resulted in the Company ultimately agreeing to a settlement amount that exceeded the recorded liability by approximately $154.0 million. The settlement was contingent on Court approval. While Court approval was received in January 2005, a charge was reflected in the fourth quarter of 2004 for this settlement as the pension obligations to which the charge related existed at December 31, 2004. Pursuant to the agreement with the PBGC, the Company will continue to sponsor the Company’s remaining pension plans. In addition, as previously disclosed, the Company’s post-retirement medical plans were terminated during 2004 and were replaced with medical coverage through COBRA or the VEBAs. However, definitive, final termination of the previous post-retirement benefit plan was contingent on Court approval of the Intercompany Agreement, which was ultimately received in February 2005. As a result of the removal of the contingency, the Company reflected an approximately $312.5 million charge associated with the termination of the plan at December 31, 2004 as the liability for this existed at the balance sheet date. The amount of the charge relates to amounts previously deferred under GAAP for continuing plans. | |
| As more fully discussed in Note 9 of Notes to Interim Consolidated Financial Statements, it is possible that certain remaining defined benefit pension plans could be terminated. If this were to happen, additional settlement charges in the range of $6.0 million to $7.0 million could be recorded, despite the fact that any such terminations would not be expected to have any adverse cash consequences to the Company or KACC. |
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| While the amounts involved with the new/remaining plans are substantially less than the amounts in respect of the terminated plans (and thus subject to a lesser amount of expected volatility in amounts) they are, nonetheless, subject to the same sorts of changes and any such changes could be material to continuing operations. See Note 8 of Notes to Consolidated Financial Statements regarding the Company’s pension and post-retirement obligations. | |
| 4. The Company’s judgments and estimates in respect to environmental commitments and contingencies. | |
| The Company and KACC are subject to a number of environmental laws and regulations, to fines or penalties assessed for alleged breaches of such laws and regulations, and to claims and litigation based upon such laws and regulations. KACC currently is subject to a number of claims under the Comprehensive Environmental Response, Compensation and Liability Act of 1980, as amended by the Superfund Amendments Reauthorization Act of 1986 (“CERCLA”), and, along with certain other entities, has been named as a potentially responsible party for remedial costs at certain third-party sites listed on the National Priorities List under CERCLA. | |
| Based on the Company’s evaluation of these and other environmental matters, the Company has established environmental accruals, primarily related to potential solid waste disposal and soil and groundwater remediation matters. These environmental accruals represent the Company’s estimate of costs reasonably expected to be incurred on a going concern basis in the ordinary course of business based on presently enacted laws and regulations, currently available facts, existing technology, and the Company’s assessment of the likely remediation action to be taken. However, making estimates of possible environmental remediation costs is subject to inherent uncertainties. As additional facts are developed and definitive remediation plans and necessary regulatory approvals for implementation of remediation are established or alternative technologies are developed, changes in these and other factors may result in actual costs exceeding the current environmental accruals. | |
| An example of how environmental accruals could change is provided by the multi-site agreement discussed in Note 9 of Notes to Interim Consolidated Financial Statements. Another example discussed in Note 9 of Notes to Interim Consolidated Financial Statements is the agreements ultimately reached with the parties and approved by the Court in October 2004 pursuant to which KACC resolved certain environment obligations in return for cash payments totaling approximately $27.3 million. As a means of expediting the reorganization process and to assure treatment of the claims under a plan of reorganization that is favorable to the Debtors and their stakeholders, it may be in the best interests of the stakeholders for the Company to agree to claim amounts in excess of previous accruals, which were based on an ordinary course, going concern basis. |
Contractual Obligations and Commercial Commitments
The following summarizes the Company’s significant
contractual obligations at September 30, 2005 (dollars in
millions):
| Payments Due in | ||||||||||||||||||||
| Less than | 2-3 | 4-5 | More than | |||||||||||||||||
| Contractual Obligations | Total | 1 Year | Years | Years | 5 Years | |||||||||||||||
|
Long-term debt, including capital lease of $.8(a)
|
$ | 2.4 | $ | 1.2 | $ | 1.2 | $ | — | $ | — | ||||||||||
|
Operating leases
|
6.8 | 2.1 | 3.0 | 1.4 | .3 | |||||||||||||||
|
Total cash contractual obligations
|
$ | 9.2 | $ | 3.3 | $ | 4.2 | $ | 1.4 | $ | .3 | ||||||||||
| (a) | See Note 6 of Notes to Interim Consolidated Financial Statements for information in respect of long-term debt. Long-term debt obligations exclude debt subject to compromise of approximately $847.6 million, which amounts will be dealt with in connection with a plan of reorganization. See Notes 1 and 6 of Notes to Interim Consolidated Financial Statements for additional information about debt subject to compromise. |
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The following paragraphs summarize the Company’s
off-balance sheet arrangements.
The Company has agreements to supply alumina to and to purchase
aluminum from Anglesey, a 49.0%-owned aluminum smelter in
Holyhead, Wales.
The Company, in March 2005, announced the implementation of the
new salaried and hourly defined contribution savings plans. The
salaried plan is being implemented retroactive to
January 1, 2004 and the hourly plan is being implemented
retroactive to May 31, 2004.
Pursuant to the terms of the new defined contribution savings
plan, KACC will be required to make annual contributions into
the Steelworkers Pension Trust on the basis of one dollar per
USWA employee hour worked at two facilities. KACC will also be
required to make contributions to a defined contribution savings
plan for active USWA employees that will range from eight
hundred dollars to twenty-four hundred dollars per employee per
year, depending on the employee’s age. Similar defined
contribution savings plans have been established for non-USWA
hourly employees subject to collective bargaining agreements.
The Company currently estimates that contributions to all such
plans will range from $3.0 million to $6.0 million per
year.
The new defined contribution savings plan for salaried employees
provides for a match of certain contributions made by such
employees plus a contribution of between 2% and 10% of their
salary depending on their age and years of service.
The amount related to the retroactive implementation of the
defined contribution savings plans ($5.6 million) was paid
in July 2005.
In September 2005, the Company and the USWA amended the
collective bargaining agreement entered into during the second
quarter of 2005 to provide, among other things, for the Company
to contribute per employee amounts to the Steelworkers’
Pension Trust totaling approximately $1.1 during the fourth
quarter of 2005 (subject to Court approval). Since Court
approval was not received before the end of the third quarter,
the liability and related expense associated with the amended
agreement has not been reflected in the accompanying financial
statements. Such amounts will be recorded in the fourth quarter
of 2005.
As a replacement for the Company’s current postretirement
benefit plans, the Company agreed to contribute certain amounts
to one or more VEBAs. Such contributions are to include:
| • | An amount not to exceed $36.0 million and payable on emergence from the Chapter 11 proceedings so long as the Company’s liquidity (i.e. cash plus borrowing availability) is at least $50.0 million after considering such payments. To the extent that less than the full $36.0 million is paid and the Company’s interests in Anglesey are subsequently sold, a portion of such sales proceeds, in certain circumstances, will be used to pay the shortfall. | |
| • | On an annual basis, 10% of the first $20.0 million of annual cash flow, as defined, plus 20% of annual cash flow, as defined, in excess of $20.0 million. Such annual payments will not exceed $20.0 million and will also be limited (with no carryover to future years) to the extent that the payments do not cause the Company’s liquidity to be less than $50.0 million. | |
| • | Advances of $3.1 million in June 2004 and $1.9 million per month thereafter until the Company emerges from the Cases. Any advances made pursuant to such agreement will constitute a credit toward the $36.0 million maximum contribution due upon emergence. |
On June 1, 2004, the Court approved an order making the
agreements regarding pension and postretirement medical benefits
effective on June 1, 2004 notwithstanding that the
Intercompany Agreement was not effective as of that date. In
October 2004, the Company entered into an amendment to the
USWA agreement, which was approved by the Court in
February 2005. As provided in the amendment, the Company
will pay an additional contribution of $1.0 million in
excess of the originally agreed to $36.0 million
contribution described above, which amount was paid in
March 2005. Under the terms of the amended agreement, the
Company is required to continue to make the monthly VEBA
contributions as long as it remains in Chapter 11, even if
the sum of such monthly payments exceeds the $37.0 million
maximum
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amount discussed above. Any monthly amounts paid during the
Chapter 11 process in excess of the $37.0 million
limit will offset future variable contribution requirements post
emergence.
As a part of the September 2005 agreement with the USWA
discussed above, which was approved by the Court in October
2005, KACC has also agreed to provide advances of up to
$8.5 million to the VEBA during the first two years after
emergence from the Cases, if requested by the VEBA and subject
to certain specified conditions. Any such advances would accrue
interest at a market rate and would first reduce any required
annual variable contributions. Any advanced amounts in excess of
required variable contributions would, at KACC’s option, be
repayable to KACC in cash, shares of new common stock of the
emerging entity or a combination thereof.
In connection with the sale of the Gramercy facility and KJBC,
the Company indemnified the buyer against losses suffered by the
buyer that result from any breaches of certain seller
representations and warranties up to $5.0 million which
amount has been recorded in long-term liabilities in the
accompanying financial statements. The indemnity expires in
October 2006.
In November 2004, the Company entered into an agreement to
sell its interest in and related to QAL. The agreement was
approved by the Court in November 2004 and the sale closed
on April 1, 2005. Net cash proceeds from the sale total
approximately $401.4 million. The buyer also assumed
KACC’s obligations in respect of approximately
$60.0 million of QAL debt. As more fully discussed in
Note 1 of Notes to Interim Consolidated Financial
Statements, the vast majority of the value realized in respect
of the Company’s interests in and related to QAL is likely
to be for the benefit of holders of the Senior Notes, the Sub
Notes and PBGC.
During August 2005, the Company placed orders for certain
equipment and/or services intended to augment the Company’s
heat treat and aerospace capabilities at the Spokane, Washington
facility in respect of which the Company expects to become
obligated for costs likely to total in the range of
$40.0 million, which will likely be incurred between the
second half of 2005 and 2007, with the majority of such costs
being incurred in 2006.
During the third quarter of 2005, the Company entered into a
conditional settlement with one set of insurers under which the
insurers agreed to pay approximately $137.0 million in
respect of substantially all coverage under certain policies
having a combined face value of approximately
$170.0 million. The settlement, which was approved by the
Court in September 2005, has several conditions, including
a legislative contingency and is only payable to the trust(s)
being set up under the Company’s plan of reorganization
upon emergence. The insurers paid the approximate
$137.0 million amount into a separate escrow account in
November 2005. If the Company does not emerge, the agreement is
null and void and the funds (along with any interest that has
accumulated) will be returned to the insurers.
During October 2005, the Company reached a conditional
settlement agreement with another group of insurers under which
the insurers would pay approximately $71.0 million in
respect of certain policies having a combined face value of
approximately $87.0 million. The conditional settlement,
which has similar terms and conditions to the other conditional
settlement agreement discussed above, is still pending Court
approval.
At emergence from Chapter 11, KACC will have to pay or
otherwise provide for a material amount of claims. Such claims
include accrued but unpaid professional fees, priority pension,
tax and environmental claims, secured claims, and certain
post-petition obligations (collectively, “Exit
Costs”). KACC currently estimates that its Exit Costs will
be in the range of $60.0 million to $80.0 million.
KACC expects to fund such Exit Costs using the proceeds to be
received under the Intercompany Agreement together with existing
cash resources and borrowing availability under the exit
financing facilities that are expected to replace the DIP
Facility.
| Item 3. | Quantitative and Qualitative Disclosures About Market Risk |
The Company’s operating results are sensitive to changes in
the prices of alumina, primary aluminum, and fabricated aluminum
products, and also depend to a significant degree upon the
volume and mix of all products sold. As discussed more fully in
Notes 2 and 10 of Notes to Interim Consolidated Financial
Statements, KACC historically has utilized hedging transactions
to lock-in a specified price or range of prices
66
for certain products which it sells or consumes in its
production process and to mitigate KACC’s exposure to
changes in foreign currency exchange rates.
Sensitivity
Primary Aluminum. KACC’s share of primary aluminum
production from Anglesey is approximately 150,000,000 pounds
annually. Because KACC purchases alumina for Anglesey at prices
linked to primary aluminum prices, only a portion of the
Company’s net revenues associated with Anglesey are exposed
to price risk. The Company estimates the net portion of its
share of Anglesey production exposed to primary aluminum price
risk to be approximately 100,000,000 pounds annually.
As stated above, the Company’s pricing of fabricated
aluminum products is generally intended to lock-in a conversion
margin (representing the value added from the fabrication
process(es)) and to pass metal price risk on to its customers.
However, in certain instances the Company does enter into firm
price arrangements. In such instances, the Company does have
price risk on its anticipated primary aluminum purchase in
respect of the customer’s order. Total fabricated products
shipments during the nine month periods ended September 30,
2004 and 2005 for which the Company had price risk were (in
millions of pounds) 88.4 and 109.6, respectively.
During the last three years the volume of fabricated products
shipments with underlying primary aluminum price risk were
roughly the same as the Company’s net exposure to primary
aluminum price risk at Anglesey. As such, the Company considers
its access to Anglesey production overall to be a
“natural” hedge against any fabricated products firm
metal-price risk. However, since the volume of fabricated
products shipped under firm prices may not match up on a
month-to-month basis with expected Anglesey-related primary
aluminum shipments, the Company may use third party hedging
instruments to eliminate any net remaining primary aluminum
price exposure existing at any time.
At September 30, 2005, the fabricated products business
held contracts for the delivery of fabricated aluminum products
that have the effect of creating price risk on anticipated
primary aluminum purchases during the last quarter of 2005 and
for the period 2006 — 2009 totaling approximately (in
millions of pounds): 2005: 64.0, 2006: 108.0, 2007: 76.0,
2008: 53.0 and 2009: 41.0.
Foreign Currency. KACC from time to time will enter into
forward exchange contracts to hedge material cash commitments
for foreign currencies. After considering the completed sales of
the Company’s commodity interests, KACC’s primary
foreign exchange exposure is the Anglesey-related commitment
that the Company funds in Great Britain Pound Sterling
(“GBP”). The Company estimates that, before
consideration of any hedging activities, a US $0.01
increase (decrease) in the value of the GBP results in an
approximate $.5 million (decrease) increase in the
Company’s annual pre-tax operating income.
| Item 4. | Controls and Procedures |
Evaluation of Disclosure Controls and Procedures. An
evaluation of the effectiveness of the design and operation of
the Company’s disclosure controls and procedures was
performed as of the end of the period covered by this Report
under the supervision and with the participation of the
Company’s management, including the Chief Executive Officer
and Chief Financial Officer. Based on that evaluation, the
Company’s management, including the Chief Executive Officer
and Chief Financial Officer, concluded that the Company’s
disclosure controls and procedures were effective.
Changes in Internal Control. There have been no
significant changes in the Company’s internal controls over
financial reporting or in other factors that could significantly
affect internal controls over financial reporting subsequent to
the date of their evaluation. Additionally, no changes in the
Company’s internal controls over financial reporting
occurred during the Company’s most recently completed
quarter that have materially affected, or are reasonably likely
to materially affect, the Company’s internal controls over
financial reporting.
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PART II — OTHER INFORMATION
| Item 1. | Legal Proceedings |
Reference is made to Part I, Item 3, “Legal
Proceedings” in the Company’s Form 10-K for the
year ended December 31, 2004 for information concerning
material legal proceedings with respect to the Company.
Reorganization Proceedings
Note 1 of Notes to Interim Consolidated Financial
Statements is incorporated herein by reference.
Other Environmental Matters
During April 2004, KACC was served with a subpoena for
documents and has been notified by Federal authorities that they
are investigating certain environmental compliance issues with
respect to KACC’s Trentwood facility in the State of
Washington. KACC is undertaking its own internal investigation
of the matter through specially retained counsel to ensure that
it has all relevant facts regarding Trentwood’s compliance
with applicable environmental laws. KACC believes it is in
compliance with all applicable environmental law and
requirements at the Trentwood facility and intends to defend any
claims or charges, if any should result, vigorously. The Company
cannot assess what, if any, impact this matter may have on the
Company’s or KACC’s financial statements.
Asbestos and Certain Other Personal Injury Claims
KACC has been one of many defendants in a number of lawsuits,
some of which involve claims of multiple persons, in which the
plaintiffs allege that certain of their injuries were caused by,
among other things, exposure to asbestos during, or as a result
of, their employment or association with KACC or exposure to
products containing asbestos produced or sold by KACC. The
lawsuits generally relate to products KACC has not sold for more
than 20 years. As of the initial Filing Date, approximately
112,000 asbestos-related claims were pending. The Company has
also previously disclosed that certain other personal injury
claims had been filed in respect of alleged pre-Filing Date
exposure to silica and coal tar pitch volatiles (approximately
3,900 claims and 300 claims, respectively).
Due to the Cases, holders of asbestos, silica and coal tar pitch
volatile claims are stayed from continuing to prosecute pending
litigation and from commencing new lawsuits against the Debtors.
As a result, the Company does not expect to make any asbestos
payments in the near term. Despite the Cases, the Company
continues to pursue insurance collections in respect of
asbestos-related amounts paid prior to its Filing Date and, as
described below, to negotiate insurance settlements and
prosecute certain actions to clarify policy interpretations in
respect of such coverage.
During the fourth quarter of 2004, the Company updated its
estimate of costs expected to be incurred in respect of
asbestos, silica and coal tar pitch volatile claims and expected
insurance recoveries. The portion of Note 9 of Notes to
Interim Consolidated Financial Statements under the heading
“Asbestos and Certain Other Personal Injury Claims”
is incorporated herein by reference.
Hearing Loss Claims
During February 2004, the Company reached a settlement in
principle in respect of 400 claims, which alleged that certain
individuals who were employees of the Company, principally at a
facility previously owned and operated by KACC in Louisiana,
suffered hearing loss in connection with their employment. Under
the terms of the settlement, which is still subject to Court
approval, the claimants will be allowed claims totaling
$15.8 million. During the Cases, the Company has received
approximately 3,200 additional proofs of claim alleging
pre-petition injury due to noise induced hearing loss. It is not
known at this time how many, if any, of such claims have merit
or at what level such claims might qualify within the parameters
established by the above-referenced settlement in principle for
the 400 claims. Accordingly, the Company cannot presently
determine the impact or value of these claims. However, the
Company currently expects that all noise induced
68
hearing loss claims will be transferred, along with certain
rights against certain insurance policies, to a separate trust
along with the settled hearing loss cases discussed above,
whether or not such claims are settled prior to the
Company’s emergence from the Cases. The portion of
Note 9 of Notes to Interim Consolidated Financial
Statements under the heading “Hearing Loss Claims”
is incorporated herein by reference.
| Item 5. | Exhibits |
| Exhibit | ||||
| Number | Description | |||
| 4 | .1 | Secured Super-Priority Debtor-In-Possession Revolving Credit and Guaranty Agreement Among KAC, KACC and certain of their subsidiaries, as Borrowers, and certain Subsidiaries of KAC and KACC, as Guarantors, and certain financial institutions and JP Morgan Chase Bank, National Association, as Administrative Agent, dated as of February 11, 2005 (incorporated by reference to Exhibit 99.1 to Report on Form 8-K, dated as of February 11, 2005, filed by KAC, File No. 1-9447) | ||
| *31 | .1 | Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *31 | .2 | Certification of Kerry A. Shiba pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .1 | Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .2 | Certification of Kerry A. Shiba pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| 99 | .1 | Second Amended Joint Plan of Reorganization for Kaiser Aluminum Corporation, Kaiser Aluminum & Chemical Corporation and Certain of Their Debtor Affiliates (incorporated by reference to Exhibit 99.2 to Report on Form 8-K, dated as of September 8, 2005, filed by KAC, File No. 1-9447) | ||
| 99 | .2 | Disclosure Statement Pursuant to Section 1125 of the Bankruptcy Code for the Second Amended Joint Plan of Reorganization for Kaiser Aluminum Corporation, Kaiser Aluminum & Chemical Corporation and Certain of Their Debtor Affiliates(incorporated by reference to Exhibit 99.2 to Report on Form 8-K, dated as of September 8, 2005, filed by KAC, File No. 1-9447) | ||
| * | Filed herewith. |
69
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of
1934, the registrant has duly caused this report to be signed on
its behalf by the undersigned, thereunto duly authorized, who
have signed this report on behalf of the registrant as the
principal financial officer and principal accounting officer of
the registrant, respectively.
| Kaiser Aluminum Corporation | |
| /s/ Kerry A. Shiba | |
|
|
|
| Kerry A. Shiba | |
| Vice President and Chief Financial Officer | |
| (Principal Financial Officer) | |
| /s/ Daniel D. Maddox | |
|
|
|
| Daniel D. Maddox | |
| Vice President and Controller | |
| (Principal Accounting Officer) |
Date: November 14, 2005
70
INDEX TO EXHIBITS
| Exhibit | ||||
| Number | Description | |||
| 4 | .1 | Secured Super-Priority Debtor-In-Possession Revolving Credit and Guaranty Agreement Among KAC, KACC and certain of their subsidiaries, as Borrowers, and certain Subsidiaries of KAC and KACC, as Guarantors, and certain financial institutions and JP Morgan Chase Bank, National Association, as Administrative Agent, dated as of February 11, 2005 (incorporated by reference to Exhibit 99.1 to Report on Form 8-K, dated as of February 11, 2005, filed by KAC, File No. 1-9447) | ||
| *31 | .1 | Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *31 | .2 | Certification of Kerry A. Shiba pursuant to Section 302 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .1 | Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| *32 | .2 | Certification of Kerry A. Shiba pursuant to Section 906 of the Sarbanes-Oxley Act of 2002 | ||
| 99 | .1 | Second Amended Joint Plan of Reorganization for Kaiser Aluminum Corporation, Kaiser Aluminum & Chemical Corporation and Certain of Their Debtor Affiliates (incorporated by reference to Exhibit 99.2 to Report on Form 8-K, dated as of September 8, 2005, filed by KAC, File No. 1-9447) | ||
| 99 | .2 | Disclosure Statement Pursuant to Section 1125 of the Bankruptcy Code for the Second Amended Joint Plan of Reorganization for Kaiser Aluminum Corporation, Kaiser Aluminum & Chemical Corporation and Certain of Their Debtor Affiliates(incorporated by reference to Exhibit 99.2 to Report on Form 8-K, dated as of September 8, 2005, filed by KAC, File No. 1-9447) | ||
| * | Filed herewith. |